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2004 GMC Sierra 2500 recalls and problems

The 2004 GMC Sierra 2500 has 1 safety recall and 143 owner complaints filed with NHTSA. Recall repairs are free at any GMC dealer.

Recalls
1
Complaints
143
Crashes / fires
4 / 4
Injuries / deaths
5 / 1

Recalls may cover only some 2004 GMC Sierra 2500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 GMC Sierra 2500 recalls

Recall 04V-562: Equipment Adaptive/Mobility

Reported Nov 26, 2004 · 1,660 vehicles affected · MOBILITY WORKS

Problem: On certain vans equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.

Risk: In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.

Fix: Dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok will handle the repairs for this campaign. Owners should contact sure-lock at 1-908-231-1804 or mobilityworks at 1-800-769-8267.

2004 GMC Sierra 2500 problems reported by owners

Problem areaReports
Electrical System49
Service Brakes33
Service Brakes, Hydraulic22
Power Train10
Engine and Engine Cooling9
Engine9
Steering7
Fuel System, Diesel5
Structure5
Visibility3
Tires3
Equipment2

Most reported parts

  • Electrical System › Instrument Cluster/Panel — 27
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 3
  • Power Train › Automatic Transmission — 3
  • Engine and Engine Cooling › Exhaust System — 3
  • Power Train › Axle Assembly › Axle Shaft › Seal — 2
  • Engine and Engine Cooling › Engine › Diesel — 2
  • Electrical System › Wiring › Interior/Under Dash — 2
  • Power Train › Transfer Case (4-Wheel Drive) — 2

Typical mileage at the time of the problem: 60,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 GMC Sierra 2500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · at 158,500 miles · reported Jan 4, 2020
During cold mornings (Wisconsin) I start my truck and I have no power steering and soft brakes. It is my understanding that the power steering runs the brake boost. Also, it is my understanding that there is a service bulletin that says that the power steering fluid should be replaced with low/cold temp fluid. My concern is what happens if I lose power steering and brakes while I AM driving.
Engine · at 49,000 miles · reported Dec 9, 2018
While driving over 50mph on the highway I get a violent shaking in the engine and the steering wheel shakes bake and forth. The engine sound very loud while its doing this. It only occurs when I AM at highway speeds.
Electrical System · at 111,000 miles · reported Sep 23, 2017
The instrument panel cluster gauges don't always work. We were on freeway when we noticed speedometer had failed as well as fuel gauge , temp gauge all gauges inoperative. This is third time cluster panel is being replaced; first two under warranty third time we had to pay $204.
Service Brakes · at 48,000 miles · reported Aug 22, 2017
I was traveling south on I-75 highway about 70 MPH, in motion, in northern michigan and had to stop fast when an accident occurred in front of me. I slammed/mashed my foot on the brake pedal only to feel it fall to the floor, the metal hydraulic line failed and I now have no brakes at all!! I began to press on the parking brake and down shift the transmission to assist in the slowing of the vehicle. I also steered around the stopped cars into the side and ditch of the road. I luckily had the right reactions but not all people do or cannot act as fast. This is a dangerous issue with this gmc…
Service Brakes · at 45,000 miles · reported Feb 10, 2017
My vehicle had brake lines replace two times with less than 65,000 miles because breaks stop working. Fuel line replaced under 55,000 miles because it made check engine light come on speedometer erratic,oil pressure gauge high and low,fuel gauge erratic under 65,000 miles. Loud noise from engine service technician reported the exhaust manifold bolts has broken to call a white smoke from the motor. Everything happened with consider to be low mileage in talking to GM they don't care because enough report has not been made.

Other GMC Sierra 2500 years

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Frequently asked questions

Does the 2004 GMC Sierra 2500 have any recalls?

Yes — NHTSA lists 1 recall for the 2004 GMC Sierra 2500: 04V-562 (equipment adaptive/mobility). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 GMC Sierra 2500?

Owners report electrical system problems most often (49 reports), followed by service brakes (33). The typical mileage when problems were reported is about 60,000 miles.

Are GMC recall repairs free?

Yes. Safety recall repairs are free at authorized GMC dealers, whether you are the first owner or bought the car used.