2004 Freightliner FLD recalls and problems

The 2004 Freightliner FLD has 6 safety recalls and 1 owner complaint filed with NHTSA. Recall repairs are free at any Freightliner dealer.

Recalls
6
Complaints
1
Crashes / fires
1 / 0
Injuries / deaths
1 / 0

Recalls may cover only some 2004 Freightliner FLD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Freightliner FLD recalls

Recall 11V-478: Fuel System, Diesel

Reported Sep 16, 2011 · 73,500 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. The plastic low pressure fuel line between engine mounted fuel filter and engine block may develop a substantial diesel fuel leak.

Risk: This could create a road hazard increasing the risk of a crash. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. Vehicles will be inspected and the plastic low pressure fuel line will be replaced with a steel low pressure fuel line. This service will be performed free of charge. An interim letter was mailed to owners on october 28, 2011. The safety recall began on february 21, 2012. Owners may contact daimler trucks at 1-800-547-0712.

Recall 09V-366: Engine and Engine Cooling

Reported Sep 23, 2009 · 25,362 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. The variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.

Risk: An oil leak may result in a fire.

Fix: Daimler trucks is working with caterpillar to remedy these vehicles. Please see caterpillar's defect report 09e-020. Caterpillar will inspect and repair the necessary components free of charge. The recall began on may 5, 2009. Owners may contact caterpillar toll-free at 1-800-447-4986 or daimler trucks at 1-800-547-0712.

Recall 05V-408: Steering

Reported Sep 13, 2005 · 37,029 vehicles affected · FREIGHTLINER LLC

Problem: On certain truck and motor home chassis equipped with I-shafts supplied by zf heavy duty steering, there is a potential for a failure of the fork/shaft connection.

Risk: If this occurs, the vehicle could suffer a loss of steering ability, which could result in a crash.

Fix: Dealers will inspect and attach a tension collar to the steering shaft to secure the connection to the yoke. The recall began on november 16, 2005. Owners may contact freightliner at 1-800-547-0712.

Recall 05V-285: Wheels

Reported Jun 14, 2005 · 1,786 vehicles affected · FREIGHTLINER LLC

Problem: On certain trucks equipped with 3rd generation conmet aluminum wheels, the drum mounting flange on the conmet truturn brake drum may have been manufactured with a taper from the pilot hole to the barrel of the drum.

Risk: This taper may cause cracking or fractures of the front hub. This could cause a crash without prior warning.

Fix: After further investigation and testing, freightliner has revised the population and the remedy (December 22, 2005). Therefore, the recall began on march 15, 2006. Owners may contact freightliner at 1-800-547-0712.

Recall 04V-590: Power Train

Reported Dec 15, 2004 · 1,095 vehicles affected · FREIGHTLINER LLC

Problem: On certain vehicles, there is a defect in the interaxle driveline yokes. The bolt holes located on the earwork of the male shaft yokes were manufactured with an oversized minor thread diameter.

Risk: This condition allows the bolts used in the holes to become detached which could result in a driveline separation. Driveline separation could result in a vehicle crash.

Fix: Dealers will replace the suspect male shaft yokes. The recall began on april 4, 2005. Owners should contact freightliner at 1-800-547-0712.

Recall 04V-591: Service Brakes, Hydraulic

Reported Dec 15, 2004 · 250 vehicles affected · FREIGHTLINER LLC

Problem: On certain trucks, the brake pedal pushrod was not tightened properly during assembly.

Risk: Loose brake pedal pushrod jam nuts could cause loss of control of the vehicle and a crash may occur.

Fix: Dealers will adjust the pedal pushrod. The recall began on april 11, 2005. Owners should contact freightliner at 1-800-547-0712.

2004 Freightliner FLD problems reported by owners

Problem areaReports
Steering1
Suspension1

Most reported parts

  • Steering › Linkages › Knuckle › Spindle › Arm — 1
  • Suspension › Front › King Pin — 1

Typical mileage at the time of the problem: 200,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Freightliner FLD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · at 200,000 miles · reported May 3, 2005
As a mechanical engineer and accident reconstructionist I was asked to examine the front axle of a late model freightliner truck-tractor that had been in a loss-of-steering-control type accident. The accident resulted in a total loss of the tractor, the trailer, the trailer load and injury to the driver. Upon examining the left front steering spindle I noticed it had separated from the axle. The place where the spindle connects to the axle is effected by an interference fit between a solid cylinder and a cylindrical hole with no other means of joining the two parts. The hole was cracked which…

Other Freightliner FLD years

Compare all Freightliner FLD years · All Freightliner models

Frequently asked questions

Does the 2004 Freightliner FLD have any recalls?

Yes — NHTSA lists 6 recalls for the 2004 Freightliner FLD: 11V-478 (fuel system, diesel), 09V-366 (engine and engine cooling), 05V-408 (steering), 05V-285 (wheels), 04V-590 (power train) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Freightliner FLD?

Owners report steering problems most often (1 reports), followed by suspension (1). The typical mileage when problems were reported is about 200,000 miles.

Are Freightliner recall repairs free?

Yes. Safety recall repairs are free at authorized Freightliner dealers, whether you are the first owner or bought the car used.