2004 Ford Freestar recalls and problems

The 2004 Ford Freestar has 4 safety recalls and 1,227 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
4
Complaints
1,227
Crashes / fires
16 / 14
Injuries / deaths
21 / 1

Recalls may cover only some 2004 Ford Freestar vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford Freestar recalls

Recall 13V-081: Seats

Reported Mar 7, 2013 · 196,667 vehicles affected · Ford Motor Company

Problem: Ford is recalling certain model year 2004-2007 Freestar and Mercury Monterey vehicles manufactured from March 24, 2003, through November 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. The third row stowable seat can experience corrosion and structural degradation at the seat anchor mechanism mounted to the rear wheel wells. As a result of the corrosion, the third row seat may not fully latch into its seating position.

Risk: In the event that the vehicle is crashed into from the rear, an unlatched seat may increase the risk of personal injury.

Fix: Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.

Recall 12V-006: Power Train

Reported Jan 9, 2012 · 206,452 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2004 and 2005 ford freestar and mercury monterey vehicles. The torque converter output shaft may fail.

Risk: This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.

Fix: Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on august 9, 2012. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.

Recall 04V-446: Wheels

Reported Sep 13, 2004 · 34,013 vehicles affected · FORD MOTOR COMPANY

Problem: Certain minivans may have been produced with front wheel hub assemblies that were not heat treated correctly. This condition may lead to the development of small cracks in the hub.

Risk: If the cracks were to progress, this could eventually result in wheel separation. Wheel separation may lead to loss of vehicle control, and potentially result in a vehicle crash.

Fix: Dealers will replace the front hub, rotors, and wheel bearings. The recall began september 20, 2004. Owners should contact ford at 1-800-392-3673.

Recall 03V-457: Steering

Reported Nov 6, 2003 · 23,996 vehicles affected · FORD MOTOR COMPANY

Problem: On certain minivans, the power steering low-pressure line may not be fully seated at the rack and pinion steering gear.

Risk: If this line becomes disconnected, it may create the potential for fluid to come into contact with the exhaust system, which could result in smoke or fire.

Fix: Dealers will inspect the power steering low-pressure line to ensure that it is seated properly at the rack and pinion steering gear. Owner notification began november 10, 2003. Owners should contact ford at 1-800-392-3673.

2004 Ford Freestar problems reported by owners

Problem areaReports
Power Train873
Electrical System119
Structure95
Seats87
Engine69
Service Brakes, Hydraulic53
Engine and Engine Cooling49
Vehicle Speed Control33
Suspension28
Steering27
Unknown or Other26
Wheels25

Most reported parts

  • Power Train › Automatic Transmission — 495
  • Structure › Body — 62
  • Power Train › Automatic Transmission › Torque Converter — 50
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 10
  • Service Brakes, Hydraulic › Foundation Components › Disc › Pads — 8
  • Engine and Engine Cooling › Engine — 8
  • Wheels › Hub — 8
  • Latches/Locks/Linkages › Doors › Latch — 7

Typical mileage at the time of the problem: 85,960 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford Freestar complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · at 104,000 miles · reported Jul 11, 2025
The contact owns a 2004 Ford Freestar. The contact stated while driving at approximately 40 MPH, the vehicle stalled. There was no warning light illuminated. The vehicle was towed to the residence. An independent mechanic diagnosed that the torque converter and the transmission needed to be replaced. The contact related the failure to an unknown NHTSA Campaign Number; however, the VIN was not included. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 104,000.Â
Power Train · reported Jul 7, 2025
Flashing! With gear around it and car will not operate correctly i.e. no power very slow acceleration and lacking ability to change gears.
Power Train · reported Aug 27, 2024
I have a 2004 Ford freestar van and I was driving down the road and I went to pass another vehicle and I push the gas and I heard some crunchy noise is and then nothing no power at all no gears nothing I was dead in the water so I had to get out of the van and push it to the side of the road didn't have reverse didn't have drive didn't have third second or first no gears at all the transmission failed me I could have been in a very bad accident and hurt it just came out of nowhere there was no signs of anything wrong with the van and then this happens.
Power Train · reported Mar 18, 2024
My son was driving down Rt 81 when the transmission stopped working Your vehicle was running fine but would not go had to drift off the highway she avoid getting hit I had to tow the van home we’re it’s still parked
Power Train · at 250,000 miles · reported Oct 3, 2023
The contact owns a 2004 Ford Freestar. The contact stated that while driving at various speeds the vehicle would not properly accelerate and would hesitate to accelerate and the check engine warning light would remain illuminated. The vehicle was taken to the local mechanic who diagnosed that the transmission torque converter was faulty and needed to be replaced. The vehicle was not yet repaired. The manufacturer and local dealer were contacted and informed that the VIN was not included in the NHTSA Campaign Number: 12V006000(Power Train). The contact indicated that the vehicle had experienced…

Other Ford Freestar years

Compare all Ford Freestar years · All Ford models

Frequently asked questions

Does the 2004 Ford Freestar have any recalls?

Yes — NHTSA lists 4 recalls for the 2004 Ford Freestar: 13V-081 (seats), 12V-006 (power train), 04V-446 (wheels), 03V-457 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Ford Freestar?

Owners report power train problems most often (873 reports), followed by electrical system (119). The typical mileage when problems were reported is about 85,960 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.