2005 Ford F-550 SD recalls and problems
The 2005 Ford F-550 SD has 4 safety recalls and 32 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.
Recalls may cover only some 2005 Ford F-550 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2005 Ford F-550 SD recalls
Recall 11V-352: Exterior Lighting
Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Risk: Non-functioning lights could increase the risk of a crash.
Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.
Recall 05V-270: Electrical System
Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Risk: Should the engine stall, a vehicle crash could occur.
Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.
Recall 05V-266: Fuel System, Gasoline
Problem: On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.
Risk: The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.
Fix: Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1-800-392-3673.
Recall 05V-135: Steering
Problem: On certain chassis cab trucks, the steering gear may have some gears with a gear piston that was assembled with an incorrect re-circulating ball tube retainer. An incorrect retainer may result in an improperly retained re-circulating ball tube, which may not keep the re-circulating balls in place during steering gear actuation.
Risk: If the re-circulating balls become dislodged a vehicle operator may notice noise and increased steering efforts that may eventually progress to impaired steering or potential loss of steering which could result in a crash.
Fix: Dealers will inspect the steering gear for a specific date code and replace if necessary free of charge. The recall began on april 4, 2005. Owners may contact at 1-800-392-3673.
2005 Ford F-550 SD problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Fuel System, Diesel | 17 | |
| Engine and Engine Cooling | 6 | |
| Electrical System | 5 | |
| Tires | 2 | |
| Power Train | 2 | |
| Fuel System, Gasoline | 2 | |
| Engine | 2 | |
| Fuel/Propulsion System | 2 | |
| Wheels | 1 | |
| Service Brakes, Hydraulic | 1 | |
| Vehicle Speed Control | 1 |
Most reported parts
- Engine and Engine Cooling › Engine › Diesel — 4
- Fuel System, Diesel › Storage › Tank Assembly — 2
- Wheels › Lugs/Nuts/Bolts/Studs — 1
- Tires › Sidewall — 1
- Power Train › Manual Transmission — 1
- Engine and Engine Cooling › Cooling System — 1
- Power Train › Driveline — 1
- Electrical System › Wiring — 1
Typical mileage at the time of the problem: 50,000 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2005 Ford F-550 SD complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Ford F-550 SD years
Frequently asked questions
Does the 2005 Ford F-550 SD have any recalls?
Yes — NHTSA lists 4 recalls for the 2005 Ford F-550 SD: 11V-352 (exterior lighting), 05V-270 (electrical system), 05V-266 (fuel system, gasoline), 05V-135 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2005 Ford F-550 SD?
Owners report fuel system, diesel problems most often (17 reports), followed by engine and engine cooling (6). The typical mileage when problems were reported is about 50,000 miles.
Are Ford recall repairs free?
Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.