2003 Ford F-550 SD recalls and problems

The 2003 Ford F-550 SD has 5 safety recalls and 33 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
5
Complaints
33
Crashes / fires
1 / 5
Injuries / deaths
1 / 0

Recalls may cover only some 2003 Ford F-550 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Ford F-550 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-553: Engine and Engine Cooling

Reported Dec 5, 2007 · 1,176,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Recall 07V-078: Vehicle Speed Control

Reported Mar 6, 2007 · 155,584 vehicles affected · FORD MOTOR COMPANY

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke, burn, or an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (Note: also see recalls 05v017, 05v388, and 06v286)

Recall 04V-327: Electrical System

Reported Jul 7, 2004 · 83,687 vehicles affected · FORD MOTOR COMPANY

Problem: On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.

Risk: If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.

Fix: Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

2003 Ford F-550 SD problems reported by owners

Problem areaReports
Fuel System, Diesel15
Engine and Engine Cooling6
Suspension2
Power Train2
Wheels2
Equipment2
Engine2
Fuel/Propulsion System2
Vehicle Speed Control1
Seat Belts1
Air Bags1
Fuel System, Gasoline1

Most reported parts

  • Fuel System, Diesel › Storage › Tank Assembly — 3
  • Engine and Engine Cooling › Engine — 2
  • Vehicle Speed Control › Cruise Control — 1
  • Seat Belts › Front — 1
  • Power Train › Axle Assembly — 1
  • Suspension › Rear › Springs › Leaf Spring Assembly › Hanger/Bracket — 1
  • Fuel System, Gasoline › Fuel Injection System › Injectors — 1
  • Wheels › Lugs/Nuts/Bolts/Studs — 1

Typical mileage at the time of the problem: 60,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Ford F-550 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 107,550 miles · reported Jan 10, 2018
The contact owns a 2003 ford f-550 sd. While driving unknown speeds, the engine stalled without warning and the fuel tank disintegrated. The float filter and filter were clogged. The contact called a local dealer (Vision ford, 1500 s white sands blvd, alamogordo, nm 88310) and was advised to schedule a service appointment. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 107,550.
Engine and Engine Cooling · at 80,687 miles · reported Oct 11, 2012
I have experienced numerous engine failures, of which I have the receipts, on my f500 ford with the 6.0 diesel engine, at a cost to me of over $7,000. At the time of the failures, the engine was only out of warranty for a short period of time. Because a diesel should last for a relatively long period of time and should not have these types of problems, I asked ford to cover the bill. In short, ford would not give me the time of day or admit to anything. I AM very concerned as I don' t make the kind of money it takes to continually invest in an engine that should still run fine. I have also…
Equipment · at 25,000 miles · reported Jun 11, 2012
Norcold corp. Issued safety recall # 10e-049 on/about october 21, 2010 for refrigerator units in recreational vehicles for a potential "fire" in the cooling unit(S). A certified rv dealer confirmed fire damage to unit owned and operated by complainant . Norcold corp. Has refused to honor safety recall(S) and repair said damaged units. The fire was contained to the refrigerator unit only however its a total lost. There are millions of similar defective refrigerator units being used on the national's highways by unsuspecting rv owners posing a serious safety and hazardous potential for a…
Fuel System, Diesel · at 100,000 miles · reported Aug 8, 2011
The contact owns a 2003 ford f-550. The contact stated that while driving 55-60 MPH, the vehicle stalled. The contact inspected the vehicle and noticed that the fuel tank inner lining was de-laminating and being drawn into the fuel system. As a temporary remedy, the contact decided to de-laminate the fuel tank. The vehicle was not taken to an authorized dealer for diagnostics. The manufacturer was made aware of the failure, but offered no assistance. The vehicle was not repaired. The failure and current mileages were 100,000.
Fuel System, Diesel · at 75,000 miles · reported Mar 11, 2011
The contact owns a 2003 ford f550. The contact stated that the fuel tank had delaminated and caused the fuel tank to clogged up. The failure also caused the vehicle to lose power and stall while driving uphill. The was responsible for paying $900 to replace the fuel tank since there were no warranties or recalls. The manufacturer confirmed that there were no recalls and offered no assistance. The failure mileage was 75,000.

Other Ford F-550 SD years

Compare all Ford F-550 SD years · All Ford models

Frequently asked questions

Does the 2003 Ford F-550 SD have any recalls?

Yes — NHTSA lists 5 recalls for the 2003 Ford F-550 SD: 11V-352 (exterior lighting), 09V-399 (vehicle speed control), 07V-553 (engine and engine cooling), 07V-078 (vehicle speed control), 04V-327 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Ford F-550 SD?

Owners report fuel system, diesel problems most often (15 reports), followed by engine and engine cooling (6). The typical mileage when problems were reported is about 60,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.