2005 Ford F-350 SD recalls and problems

The 2005 Ford F-350 SD has 3 safety recalls and 217 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
3
Complaints
217
Crashes / fires
8 / 8
Injuries / deaths
4 / 1

Recalls may cover only some 2005 Ford F-350 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Ford F-350 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

Recall 05V-266: Fuel System, Gasoline

Reported Jun 9, 2005 · 78,675 vehicles affected · FORD MOTOR COMPANY

Problem: On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.

Risk: The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1-800-392-3673.

2005 Ford F-350 SD problems reported by owners

Problem areaReports
Engine and Engine Cooling52
Suspension39
Steering39
Electrical System29
Fuel System, Diesel21
Service Brakes, Hydraulic17
Tires16
Power Train13
Engine8
Fuel System, Gasoline6
Service Brakes, Electric5
Structure3

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 23
  • Suspension › Front — 22
  • Electrical System › Wiring — 10
  • Power Train › Automatic Transmission — 9
  • Engine and Engine Cooling › Exhaust System — 7
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 6
  • Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe — 3
  • Suspension › Rear — 3

Typical mileage at the time of the problem: 45,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Ford F-350 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Tires · at 230,000 miles · reported Feb 27, 2019
Driving on interstate I-85 in north ga on sunday, february 24th traveling 65mph. Rear driver side tire tread flies off. Truck rocks and makes a lot of noise. Able to maintain control of vehicle and move to emergency lane. Tire appears to have peeled apart like a banana.
Steering · at 143,000 miles · reported Sep 2, 2018
Driving down the highway I hit a small bump at 65mph and the entire front end started violently shaking like it was going to fall apart. Has happened to me 3 times now and to my pregnant wife 3 times in one trip! Very scary and a serious issue that should be rectified immediately. Extremely dangerous situation at 60mph+ or any speed really.
Engine · reported Jul 18, 2017
2005 ford f-350. Attorney representing consumer writes in regards to vehicle engine fire. Attorney sent additional correspondence. Updated 07/18/2017
Steering · at 170,000 miles · reported Feb 8, 2016
I was driving on a two lane back road around 45 to 50 MPH, and my truck started violently shaking and I lost all control of steering. I went into the oncoming lane, luckily no one was coming, and had to hit my brakes hard to get the shaking to stop. It has also happened while driving at speeds of 35-40 on a city street and 60 MPH on a highway. This is known as death wobble. The wobble was so bad that it loosened the track bar and the bolt holding the power steering hard line. I lost all power steering fluid within seconds. I have researched it, tried replacing several parts, like tie-rods, and…
Electrical System · at 263,755 miles · reported Oct 27, 2015
Vehicle stall/die while driving without any warning. When the vehicle dies, unable to turn the steering wheel and no power at all. Have a recall number 05s34, but ford dealership won't repair it because my VIN isn't on recall. What should I do next?

Other Ford F-350 SD years

Compare all Ford F-350 SD years · All Ford models

Frequently asked questions

Does the 2005 Ford F-350 SD have any recalls?

Yes — NHTSA lists 3 recalls for the 2005 Ford F-350 SD: 11V-352 (exterior lighting), 05V-270 (electrical system), 05V-266 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Ford F-350 SD?

Owners report engine and engine cooling problems most often (52 reports), followed by suspension (39). The typical mileage when problems were reported is about 45,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.