2004 Ford F-350 SD recalls and problems

The 2004 Ford F-350 SD has 2 safety recalls and 130 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
130
Crashes / fires
3 / 2
Injuries / deaths
2 / 0

Recalls may cover only some 2004 Ford F-350 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford F-350 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

2004 Ford F-350 SD problems reported by owners

Problem areaReports
Engine and Engine Cooling43
Electrical System31
Tires17
Fuel System, Diesel11
Engine7
Structure6
Steering6
Power Train6
Vehicle Speed Control6
Suspension5
Fuel System, Gasoline5
Service Brakes, Hydraulic5

Most reported parts

  • Electrical System › Wiring — 16
  • Engine and Engine Cooling › Engine › Diesel — 15
  • Engine and Engine Cooling › Engine — 6
  • Tires › Tread/Belt — 4
  • Power Train › Automatic Transmission — 3
  • Engine and Engine Cooling › Engine › Other Fuel Types › Turbo/Supercharger — 3
  • Structure › Body — 2
  • Engine and Engine Cooling › Engine › Gasoline › Turbo/Supercharger — 2

Typical mileage at the time of the problem: 75,955 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford F-350 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · at 125,000 miles · reported Jul 11, 2017
When going around curves, hitting small bumps, or stopping, the front end starts to shake violently. Slowing down or stopping is the only way to stop the shaking. The truck has been taken to several repair shops with no avail. They can't find anything wrong. This problem is very dangerous. I'm getting scared to drive it.
Tires · at 145,006 miles · reported Feb 25, 2016
The contact owns a 2004 ford f-350 sd equipped with bf goodrich baja champion all terrain (Na) tires, size: ft285/75/r16 (Na). While driving 40 MPH, there was an abnormally loud popping noise that came from the lower part of the vehicle. The contact was able to pull the vehicle over to the shoulder, where it was witnessed that a reflector had lodged itself into the rear driver side tire. The vehicle was taken to the dealer where it was diagnosed that the tire failed due to it being punctured and would need to be replaced. The tire was replaced. The tires were replacement tires. The…
Tires · at 155,061 miles · reported Sep 8, 2015
Bought bfg commercial t/a tires from costco lake elsinore, ca on 05-23-2015 I went back to costco with a handling complaint after a recent camping trip first time on these tires. With my 29 foot travel trailer my truck handles very poorly tire side walls feel very soft makes handling a serious safety issue. Truck feels like its wandering and when trying to stop the trailer the tires feel as if they are trying to come of the rims. My truck is a 2004 ford f-350 srw truck more than capable of towing this trailer. The trucks mileage at the time of install was 154601 current mileage is 155061 so I…
Tires · at 155,061 miles · reported Sep 8, 2015
Bought bfg commercial t/a tires from costco lake elsinore, ca on 05-23-2015 I went back to costco with a handling complaint after a recent camping trip first time on these tires. With my 29 foot travel trailer my truck handles very poorly tire side walls feel very soft makes handling a serious safety issue. Truck feels like its wandering and when trying to stop the trailer the tires feel as if they are trying to come of the rims. My truck is a 2004 ford f-350 srw truck more than capable of towing this trailer. The trucks mileage at the time of install was 154601 current mileage is 155061 so I…
Tires · at 155,061 miles · reported Sep 8, 2015
Bought bfg commercial t/a tires from costco lake elsinore, ca on 05-23-2015 I went back to costco with a handling complaint after a recent camping trip first time on these tires. With my 29 foot travel trailer my truck handles very poorly tire side walls feel very soft makes handling a serious safety issue. Truck feels like its wandering and when trying to stop the trailer the tires feel as if they are trying to come of the rims. My truck is a 2004 ford f-350 srw truck more than capable of towing this trailer. The trucks mileage at the time of install was 154601 current mileage is 155061 so I…

Other Ford F-350 SD years

Compare all Ford F-350 SD years · All Ford models

Frequently asked questions

Does the 2004 Ford F-350 SD have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Ford F-350 SD: 11V-352 (exterior lighting), 05V-270 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Ford F-350 SD?

Owners report engine and engine cooling problems most often (43 reports), followed by electrical system (31). The typical mileage when problems were reported is about 75,955 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.