2005 Dodge Sprinter 3500 recalls and problems

The 2005 Dodge Sprinter 3500 has 2 safety recalls and 6 owner complaints filed with NHTSA. Recall repairs are free at any Dodge dealer.

Recalls
2
Complaints
6
Crashes / fires
0 / 1
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Dodge Sprinter 3500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Dodge Sprinter 3500 recalls

Recall 16V-833: Electrical System, Service Brakes, Hydraulic

Reported Nov 17, 2016 · 17,501 vehicles affected · Daimler Vans USA, LLC

Problem: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.

Fix: DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.

Recall 08V-339: Steering

Reported Jul 24, 2008 · 10 vehicles affected · SPRINTER ENGINEERING & COMPLIANCE SUPPOR

Problem: Sprinter is recalling 10 my 2001-2006 dodge and freightliner 2500 and 3500 vehicles. The welding seam between the bracket and steering column of affected spare parts does not meet design specifications. The result of an out of specification welding seam is that the steering column may detach from its interior vehicle mounting bracket.

Risk: The operator may lose steering ability of the vehicle increasing the risk of a crash.

Fix: Dealers will inspect and replace the steering columns free of charge. The recall is expected to begin on or before february 16, 2009. Owners may contact sprinter at 843-695-5057.

2005 Dodge Sprinter 3500 problems reported by owners

Problem areaReports
Engine and Engine Cooling4
Power Train2
Fuel System, Diesel1
Electrical System1

Most reported parts

  • Engine and Engine Cooling › Engine — 2
  • Engine and Engine Cooling › Exhaust System — 1
  • Engine and Engine Cooling › Engine › Diesel — 1

Typical mileage at the time of the problem: 27,400 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Dodge Sprinter 3500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 265,000 miles · reported Aug 21, 2020
The car was in slow driving condition in hot weather driving.. The heater fan motor and/or heater fan wiring at the motor overheated and burned all plastic surrounding the plastic connector and wiring near it. The fire then spread to surrounding plastic heater blower fan housing and extinguished when heater hose burned and burst/sprayed sending antifreeze to put out the fire. The fire source was easily identified as the fire was localized in the wiring connector to the fan motor connector area and no other part of the underhood fire. The correct amperage fuse is in place for the affected…
Engine and Engine Cooling · at 37,722 miles · reported May 20, 2016
Our turbo resonator failed four times. Every time this happened we were driving on the highway at 60 MPH and then suddenly no power and our vehicle went into limp mode and our maximum speed was 30 to 35 MPH. Very, very dangerous situation. When this happened to us the 4th time I researched this on line and it looks like late 2004, 2005, 2006 and 2007 models are all equipped with the 2.7 liter 5 cylinder in line turbo diesel. The resonator is made of a plastic bonded together assembly and is not well suited for high heat, vibration and high pressure environment so it splits and puts the vehicle…
Power Train · at 15,186 miles · reported Jun 14, 2009
June 14, 2009 NHTSA: for the 4th time our winnebago dodge sprinter/rv has lost power due to parts failure [turbo resonators, sensors, and/or turbocharger]. Needless to say these failures took place while many miles from home and away from anyone who could help. When certain parts fail, the sprinter is designed to enter a "limp home" mode at a greatly reduced speed, thus endangering us as we were traveling on busy highways, fearful we would be rear ended by a truck or other heavy vehicles. In addition to imperiling our lives, we have endured extra expense and great inconvenience for delayed and…
Engine and Engine Cooling · at 4,300 miles · reported May 18, 2009
Vehicle lost power while climbing a hill on a 2 lane highway. Max vehicle speed dropped to 25mph on 55mph road - nearly rear-ended by vehicle behind. Had to drive over 150 miles home at slow speeds to get to dealership for repair. Dealership replaced turbo resonator.
Engine and Engine Cooling · at 7,800 miles · reported May 18, 2009
Driving on us hwy 2 up stevens pass, washington at 50 MPH when engine power began cycling, black smoke came out of exhaust, rapidly lost power and max speed dropped to 30mph with accelerator to floor. Quickly began blocking traffic and had to pull over to let vehicles by. Turned around and headed back home. Took van to dealership and they had to replace turbo resonator (2nd time in 5000 miles).

Other Dodge Sprinter 3500 years

Compare all Dodge Sprinter 3500 years · All Dodge models

Frequently asked questions

Does the 2005 Dodge Sprinter 3500 have any recalls?

Yes — NHTSA lists 2 recalls for the 2005 Dodge Sprinter 3500: 16V-833 (electrical system, service brakes, hydraulic), 08V-339 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Dodge Sprinter 3500?

Owners report engine and engine cooling problems most often (4 reports), followed by power train (2). The typical mileage when problems were reported is about 27,400 miles.

Are Dodge recall repairs free?

Yes. Safety recall repairs are free at authorized Dodge dealers, whether you are the first owner or bought the car used.