2004 Dodge Sprinter 3500 recalls and problems

The 2004 Dodge Sprinter 3500 has 2 safety recalls and 2 owner complaints filed with NHTSA. Recall repairs are free at any Dodge dealer.

Recalls
2
Complaints
2
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Dodge Sprinter 3500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Dodge Sprinter 3500 recalls

Recall 16V-833: Electrical System, Service Brakes, Hydraulic

Reported Nov 17, 2016 · 17,501 vehicles affected · Daimler Vans USA, LLC

Problem: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.

Fix: DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.

Recall 08V-339: Steering

Reported Jul 24, 2008 · 10 vehicles affected · SPRINTER ENGINEERING & COMPLIANCE SUPPOR

Problem: Sprinter is recalling 10 my 2001-2006 dodge and freightliner 2500 and 3500 vehicles. The welding seam between the bracket and steering column of affected spare parts does not meet design specifications. The result of an out of specification welding seam is that the steering column may detach from its interior vehicle mounting bracket.

Risk: The operator may lose steering ability of the vehicle increasing the risk of a crash.

Fix: Dealers will inspect and replace the steering columns free of charge. The recall is expected to begin on or before february 16, 2009. Owners may contact sprinter at 843-695-5057.

2004 Dodge Sprinter 3500 problems reported by owners

Problem areaReports
Power Train1
Engine1

Typical mileage at the time of the problem: 117,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Dodge Sprinter 3500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 117,000 miles · reported Nov 9, 2012
When I AM driving a freeway speed this vehicle loses power and the speed drops to about 40 MPH. This happens randomly. I have had this truck into the dealer several times. They have replaced the main computer, o2 sensors the resonator and they cannot find the problem. This problem started when the vehicle had approx. 95000 miles on it. We have been dealing with this intermittent problem for over a year and it has become a real safety issue when you are trying to get to the side of the road. When you pull over you can shut the vehicle off and restart it and it will reset the motor and run fine…
Power Train · at 84,659 miles · reported Jun 26, 2009
Turbo charger resonator,boost hoses, intake air temp sensor clips, locking clamp at intake manifold for boost/charge air hose retainer. Failure of either one of these components (Too often by my experience) will cause immediate power loss and deceleration causing an accident.

Other Dodge Sprinter 3500 years

Compare all Dodge Sprinter 3500 years · All Dodge models

Frequently asked questions

Does the 2004 Dodge Sprinter 3500 have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Dodge Sprinter 3500: 16V-833 (electrical system, service brakes, hydraulic), 08V-339 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Dodge Sprinter 3500?

Owners report power train problems most often (1 reports), followed by engine (1). The typical mileage when problems were reported is about 117,000 miles.

Are Dodge recall repairs free?

Yes. Safety recall repairs are free at authorized Dodge dealers, whether you are the first owner or bought the car used.