2005 Dodge Sprinter 2500 recalls and problems

The 2005 Dodge Sprinter 2500 has 3 safety recalls and 21 owner complaints filed with NHTSA. Recall repairs are free at any Dodge dealer.

Recalls
3
Complaints
21
Crashes / fires
0 / 2
Injuries / deaths
2 / 0

Recalls may cover only some 2005 Dodge Sprinter 2500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Dodge Sprinter 2500 recalls

Recall 16V-833: Electrical System, Service Brakes, Hydraulic

Reported Nov 17, 2016 · 17,501 vehicles affected · Daimler Vans USA, LLC

Problem: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.

Fix: DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.

Recall 08V-339: Steering

Reported Jul 24, 2008 · 10 vehicles affected · SPRINTER ENGINEERING & COMPLIANCE SUPPOR

Problem: Sprinter is recalling 10 my 2001-2006 dodge and freightliner 2500 and 3500 vehicles. The welding seam between the bracket and steering column of affected spare parts does not meet design specifications. The result of an out of specification welding seam is that the steering column may detach from its interior vehicle mounting bracket.

Risk: The operator may lose steering ability of the vehicle increasing the risk of a crash.

Fix: Dealers will inspect and replace the steering columns free of charge. The recall is expected to begin on or before february 16, 2009. Owners may contact sprinter at 843-695-5057.

Recall 07V-299: Interior Lighting

Reported Jul 13, 2007 · 4,433 vehicles affected · DAIMLERCHRYSLER MANUFACTURING INTL

Problem: On certain trucks equipped with rear air conditioning system, the interior lamp is equipped with an 18w lamp and a scattering lens. In extremely hot and humid conditions, the combination of heat and humidity, and the heat from the lamp due to extreme long term operation, can distort the scattering lens.

Risk: The switching contacts of the lamp may cause a short circuit of the rear lamp increasing the risk of a fire.

Fix: Dealers will replace the rear interior lamps free of charge with a modified version which is not subject to the impacts of heat and humidity. The recall began on december 17, 2007. Owners may contact daimlerchrysler manufacturing international at 1-843-695-5041.

2005 Dodge Sprinter 2500 problems reported by owners

Problem areaReports
Engine and Engine Cooling6
Engine4
Electrical System2
Exterior Lighting2
Structure2
Wheels2
Unknown or Other2
Fuel System, Gasoline1
Service Brakes, Hydraulic1
Tires1
Fuel/Propulsion System1
Seat Belts1

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 2
  • Engine and Engine Cooling › Engine — 2
  • Engine and Engine Cooling › Engine › Gasoline › Turbo/Supercharger — 1
  • Fuel System, Gasoline › Fuel Injection System — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
  • Tires › Pressure Monitoring and Regulating Systems — 1
  • Structure › Body — 1
  • Latches/Locks/Linkages › Doors › Latch — 1

Typical mileage at the time of the problem: 61,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Dodge Sprinter 2500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Unknown or Other · reported Sep 3, 2026
My 2005 Dodge Sprinter is subject to Dodge/Stellantis Recall T21 (Emissions Campaign – Reprogram Engine Control Unit (CA)). I have made repeated attempts to have T21 completed. Multiple Dodge/Stellantis service facilities I contacted do not have the required equipment to perform this campaign. The nearest facility I was able to locate with the proper equipment is in [XXX]. However, that facility is also unable to complete T21 because it cannot download/access the manufacturer-required software needed to perform the ECU reprogramming. I contacted Stellantis/Dodge Customer Care and Case # XXX…
Engine · reported Jul 31, 2026
I own a 2005 Dodge Sprinter with open emissions recall T21. I have contacted three authorized Dodge/Chrysler dealerships to have recall T21 completed. All three dealerships refused to perform the recall because they stated they do not have the required equipment to complete the ECU reprogramming. As a result, I am unable to have the open recall completed despite multiple attempts. The manufacturer is failing to provide a reasonable means to complete the recall. I request that NHTSA investigate this issue and require Stellantis to ensure that authorized dealerships have the necessary equipment…
Engine · at 252,858 miles · reported Nov 15, 2024
The contact owns a 2005 Dodge Sprinter 2500. The contact stated that the vehicle failed to start. The vehicle failed to restart. The check engine warning light was illuminated. The contact stated that he watched a YouTube video and changed the fuel pressure sensor, but the failure recurred. The contact checked the wire harness, which was fine and pristine. There was a perturbing section on the manifold, and the two wires were cut. The wire webbing was frayed due to rubbing. The local dealer was contacted, who informed him there were no recalls. The vehicle was not diagnosed or repaired. The…
Electrical System · at 200,000 miles · reported May 5, 2021
The contact owns a 2005 dodge sprinter. The contact stated that both headlight bulbs had failed upon activation. The contact had taken the vehicle to an independent mechanic who was able to replace the headlights. The contact stated that soon after the initial replacement, the headlights failed yet again. The contact then decided to replace the headlights himself and discovered burnt wiring in both headlight manifolds which he linked to the repeated failure. After the contact replaced both headlights, the contact stated that the passenger headlight had failed yet again. The manufacturer had…
Engine · at 61,000 miles · reported Aug 25, 2017
We loose power while driving. The cause is the failing of the turbo resonator. Mercedes recommends a plastic replacement part for the turbo resonator. We have replaced three of these. The part is two-piece and the seam fails. It is located between the radiator and the engine. It's hot there. There is an aluminum part available that seems to function without problems. I've called mb and they can't do anything for me unless I take it back to the dealers. I've not heard good news about our local dealership and do have a great mechanic. I'd like mb to at least confirm my problem and many others as…

Other Dodge Sprinter 2500 years

Compare all Dodge Sprinter 2500 years · All Dodge models

Frequently asked questions

Does the 2005 Dodge Sprinter 2500 have any recalls?

Yes — NHTSA lists 3 recalls for the 2005 Dodge Sprinter 2500: 16V-833 (electrical system, service brakes, hydraulic), 08V-339 (steering), 07V-299 (interior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Dodge Sprinter 2500?

Owners report engine and engine cooling problems most often (6 reports), followed by engine (4). The typical mileage when problems were reported is about 61,000 miles.

Are Dodge recall repairs free?

Yes. Safety recall repairs are free at authorized Dodge dealers, whether you are the first owner or bought the car used.