2004 Dodge Sprinter 2500 recalls and problems

The 2004 Dodge Sprinter 2500 has 3 safety recalls and 12 owner complaints filed with NHTSA. Recall repairs are free at any Dodge dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

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Recalls may cover only some 2004 Dodge Sprinter 2500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Dodge Sprinter 2500 recalls

Recall 16V-833: Electrical System, Service Brakes, Hydraulic

Reported Nov 17, 2016 · 17,501 vehicles affected · Daimler Vans USA, LLC

Problem: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.

Fix: DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.

Recall 08V-339: Steering

Reported Jul 24, 2008 · 10 vehicles affected · SPRINTER ENGINEERING & COMPLIANCE SUPPOR

Problem: Sprinter is recalling 10 my 2001-2006 dodge and freightliner 2500 and 3500 vehicles. The welding seam between the bracket and steering column of affected spare parts does not meet design specifications. The result of an out of specification welding seam is that the steering column may detach from its interior vehicle mounting bracket.

Risk: The operator may lose steering ability of the vehicle increasing the risk of a crash.

Fix: Dealers will inspect and replace the steering columns free of charge. The recall is expected to begin on or before february 16, 2009. Owners may contact sprinter at 843-695-5057.

Recall 07V-299: Interior Lighting

Reported Jul 13, 2007 · 4,433 vehicles affected · DAIMLERCHRYSLER MANUFACTURING INTL

Problem: On certain trucks equipped with rear air conditioning system, the interior lamp is equipped with an 18w lamp and a scattering lens. In extremely hot and humid conditions, the combination of heat and humidity, and the heat from the lamp due to extreme long term operation, can distort the scattering lens.

Risk: The switching contacts of the lamp may cause a short circuit of the rear lamp increasing the risk of a fire.

Fix: Dealers will replace the rear interior lamps free of charge with a modified version which is not subject to the impacts of heat and humidity. The recall began on december 17, 2007. Owners may contact daimlerchrysler manufacturing international at 1-843-695-5041.

2004 Dodge Sprinter 2500 problems reported by owners

Problem area	Reports
Electrical System	5
Engine and Engine Cooling	3
Engine	3
Power Train	2
Tires	2
Electronic Stability Control (ESC)	2
Exterior Lighting	1
Unknown or Other	1
Fuel/Propulsion System	1

Most reported parts

Engine and Engine Cooling › Engine › Diesel — 1
Tires › Valve — 1
Engine and Engine Cooling › Exhaust System › Emission Control › Gas Recirculation Valve (Egr Valve) — 1
Electrical System › Ignition — 1

Typical mileage at the time of the problem: 124,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Dodge Sprinter 2500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine and Engine Cooling · at 257,600 miles · reported Aug 11, 2023

The contact owns a 2004 Dodge Sprinter 2500. The contact stated that while the vehicle was parked in the driveway with the ignition key turned to the off position however, the vehicle remained on, causing the battery to be drained. The vehicle was towed to an independent mechanic and diagnosed with EGR valve failure. The vehicle was towed to the dealer and was diagnosed with ignition failure. The vehicle was not repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and confirmed that the vehicle was not included in a recall. The failure mileage was…

Electrical System · at 131,000 miles · reported Aug 5, 2022

The contact owns a 2004 Dodge Sprinter 2500. The contact stated the backlight of the instrument panel had remained illuminated after the vehicle was turned off, and remained constantly illuminated. The failure had been ongoing for the past three years. The contact stated that the failure drained the battery; requiring the battery to be replaced. The contact stated that the failure was due to a Manufacturer's Campaign Number: T21. The contact took the vehicle to a dealer and the recall repair was completed. The contact stated that after the repair, the failure had returned and that the vehicle…

Electrical System · at 124,000 miles · reported Mar 7, 2020

The t21 recall has completely ruined my perfectly maintained and stable work vehicle. Initially after having the recall done it left my battery dead as it left components running...it has been in and out of the shop for 5 months since the recall they keep throwing fixes at it which never seem to work! They have replaced the instrument cluster, EGR, 2 pcms, and numerous other parts. It still has no power and surges and is blowing black smoke out of the exhaust. There needs to be a recall for the t21 recall as my van is still broken and no can seem to fix it. I AM disappointed you would force a…

Engine · at 390,000 miles · reported Oct 2, 2019

The contact owns a 2004 dodge sprinter 2500. When attempting to start the vehicle, the auxiliary fan turned on, but the vehicle would not start. The contact mentioned that the vehicle was repaired per manufacturer recall number: t21 for the engine. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and did not assist. The dealer was not notified. The failure mileage was 390,000.

Tires · reported May 3, 2019

Mercedes benz sprinter. Consumer writes in regards to tire valve stems safety recall. The consumer stated the manufacturer refused to honor the recall.

Other Dodge Sprinter 2500 years

2009 2008 2007 2006 200520042003 2002 2001

Compare all Dodge Sprinter 2500 years · All Dodge models

Frequently asked questions

Does the 2004 Dodge Sprinter 2500 have any recalls?

Yes — NHTSA lists 3 recalls for the 2004 Dodge Sprinter 2500: 16V-833 (electrical system, service brakes, hydraulic), 08V-339 (steering), 07V-299 (interior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Dodge Sprinter 2500?

Owners report electrical system problems most often (5 reports), followed by engine and engine cooling (3). The typical mileage when problems were reported is about 124,000 miles.

Are Dodge recall repairs free?

Yes. Safety recall repairs are free at authorized Dodge dealers, whether you are the first owner or bought the car used.