2004 Dodge Caravan recalls and problems

The 2004 Dodge Caravan has 1 safety recall and 65 owner complaints filed with NHTSA. Recall repairs are free at any Dodge dealer.

Recalls

Complaints

Crashes / fires

2 / 3

Injuries / deaths

2 / 0

Recalls may cover only some 2004 Dodge Caravan vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Dodge Caravan recalls

Recall 04V-386: Steering

Reported Aug 5, 2004 · 681,000 vehicles affected · DAIMLERCHRYSLER CORPORATION

Problem: On certain minivans equipped with 3.3 or 3.8l V-6 engine, the upper power steering cooler hose may split and cause a fluid leak.

Risk: Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.

Fix: Dealers will replace the upper power steering cooler hose. This recall began on september 27, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

2004 Dodge Caravan problems reported by owners

Problem area	Reports
Fuel/Propulsion System	12
Electrical System	9
Service Brakes, Hydraulic	7
Fuel System, Gasoline	7
Steering	6
Equipment	5
Power Train	4
Air Bags	4
Engine and Engine Cooling	4
Structure	4
Seats	3
Visibility	3

Most reported parts

Equipment › Appliance › Air Conditioner — 2
Power Train › Automatic Transmission › Cooling Unit and Lines — 1
Electrical System › Ignition — 1
Seats › Mid/Rear Assembly — 1
Power Train › Automatic Transmission — 1
Visibility › Glass, Side/Rear — 1
Steering › Linkages › Drag › Power Assist System — 1
Air Bags › Frontal — 1

Typical mileage at the time of the problem: 71,700 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Dodge Caravan complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Tires · reported Sep 9, 2026

Hello, After installing 4 new tires on my van I immediately noticed a jerk my vehicle was experiencing at highway speeds. mostly when turning , changing lanes or moving the steering wheel like adjusting lane positions. I had double checked the tire air pressure and lug nuts, even added extra 5 lbs. to the tires but still has this strange feel when driving. I am returning the tires for an exchange tomorrow, I do not trust these tires, makes me very nervous to drive with them at higher speeds, my alignment is perfect as I had that checked at purchase also (lifetime vehicle alignments)

Seats · at 140,000 miles · reported May 1, 2019

The vehicle was stationary. I was leaving work, when I sat in the driver's seat the seat broke and fell back. The broken part is actually the frame of the seat, not the tilt mechanism. The tubulation that comprised the seat frame catastrophically broke adjacent to the weldment. This part should never fail.

Fuel/Propulsion System · at 145,000 miles · reported Jan 14, 2017

Engine often hesitates after you have driven a few blocks after refueling. This form asks for a single specific date but this problem has happened every few weeks for the last year or so. Depending upon the traffic situation when the hesitation occurs, and accident could easily occur. My mechanic says that the liquid/vapor separator valve on the gas tank is not operating properly. This valve is a part of the tank and cannot be replaced as a separate item, so the cost of the repair is substantial. A brief search on the internet indicates that many other owners of dodge caravans manufactured…

Fuel System, Gasoline · reported May 12, 2016

2004 dodge caravan. Consumer writes in regards to fuel tank extended warranty coverage that applies to vehicle stalling after refueling. The consumer stated the vehicle began stalling shortly after it was purchased and has since continued. The stalling occurred at highway speeds and while making left turns. Also, the check engine light illuminated. The dealer replaced the EGR sensor.

Air Bags · at 118,652 miles · reported Jan 7, 2016

Intermittent horn turning on. Clockspring was replaced along with front control module. They think hornpad is at fault and will further short clockspring and front control module

Other Dodge Caravan years

2017 2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 200520042003 2002 2001 2000

Compare all Dodge Caravan years · All Dodge models

Frequently asked questions

Does the 2004 Dodge Caravan have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Dodge Caravan: 04V-386 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Dodge Caravan?

Owners report fuel/propulsion system problems most often (12 reports), followed by electrical system (9). The typical mileage when problems were reported is about 71,700 miles.

Are Dodge recall repairs free?

Yes. Safety recall repairs are free at authorized Dodge dealers, whether you are the first owner or bought the car used.