Recall 08V-586: 2004–2007 New Flyer D40LF, 2005 New Flyer D40LFR and 1 more
NEW FLYER INDUSTRIES LTD recall for electrical system, reported to NHTSA on Nov 7, 2008, covering about 1,001 vehicles.
The problem
New flyer is recalling 1,001 my 2004-2007 d40lf, my 2005 d40lfr, and my 2007-2008 d60lfr transit buses equipped with ce niehoff c701a or c703a alternators. Failure of the forward alternator bearing may result in a drop and seizure of the rotating alternator shaft and pulley. Once the pulley is stationary, the alternator drive belt continues to pass over the pulley creating high quantities of belt dust.
The risk
Due to the very high internal temperatures created at the bearing during shaft seizure, the belt dust may ignite, resulting in an engine compartment fire.
The fix
To increase the potential longevity of the alternator bearings, dealers will incorporate a lower tension belt tensioner and a narrower belt. To prevent thermal ignition in the event of a bearing failure, a lighter duty, narrower belt will shred rather than continue to run over the stationary pulley. The recall began on november 17, 2008. Owners may contact new flyer at 1-204-934-4803.
Notes
New flyer recall no. R08-016.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to http://www.safercar.gov.
Recall details
| Manufacturer | NEW FLYER INDUSTRIES LTD |
|---|---|
| Component | Electrical System › Alternator/Generator/Regulator |
| Recall started by | the manufacturer |
| NHTSA campaign number | 08V586000 |
Vehicles in this recall
| Vehicle | Model years | |
|---|---|---|
| New Flyer D40LF | 2004, 2005, 2006, 2007 | All years |
| New Flyer D40LFR | 2005 | All years |
| New Flyer D60LFR | 2007, 2008 | All years |
Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.
Frequently asked questions
What is recall 08V-586?
New flyer is recalling 1,001 my 2004-2007 d40lf, my 2005 d40lfr, and my 2007-2008 d60lfr transit buses equipped with ce niehoff c701a or c703a alternators. Failure of the forward alternator bearing may result in a drop and seizure of the rotating alternator shaft and pulley. Once the pulley is stationary, the alternator drive belt continues to pass over the pulley creating high quantities of belt dust.
How is recall 08V-586 fixed?
To increase the potential longevity of the alternator bearings, dealers will incorporate a lower tension belt tensioner and a narrower belt. To prevent thermal ignition in the event of a bearing failure, a lighter duty, narrower belt will shred rather than continue to run over the stationary pulley. The recall began on november 17, 2008. Owners may contact new flyer at 1-204-934-4803.
Is the recall repair free?
Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.