Recall 03V-309: 2001–2003 Yamaha Midnight Star, 2001–2003 Yamaha Road Star and 12 more
YAMAHA MOTOR CORPORATION, USA recall for power train, reported to NHTSA on Aug 26, 2003, covering about 29,139 vehicles.
The problem
In the transmission on certain motorcycles, the second/third pinion gear may be incorrectly machined which could cause abnormal wear that eventually results in a broken retainer circlip.
The risk
If the circlip breaks, the transmission could lock up, which would also cause the rear wheel to lock up. This could result in loss of control and a crash, possibly resulting in serious injury or death.
The fix
Yamaha will replace the transmission gears and shafts with new ones. Owner notification began on september 9, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact yamaha at 1-800-88-yamaha or visit their website at www.yamaha-motor.com.
Notes
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).
Recall details
| Manufacturer | YAMAHA MOTOR CORPORATION, USA |
|---|---|
| Component | Power Train › Manual Transmission |
| Recall started by | NHTSA (Office of Defects Investigation) |
| NHTSA campaign number | 03V309000 |
Vehicles in this recall
| Vehicle | Model years | |
|---|---|---|
| Yamaha Midnight Star | 2001, 2002, 2003 | All years |
| Yamaha Road Star | 2001, 2002, 2003 | All years |
| Yamaha Road Star Limited Edition | 2002, 2003 | All years |
| Yamaha Road Star Silverado | 2001, 2002, 2003 | All years |
| Yamaha Road Star Warrior | 2002, 2003 | All years |
| Yamaha XV16 | 2001, 2002, 2003 | All years |
| Yamaha XV1600AN | 2001 | All years |
| Yamaha XV1600ANC | 2001 | All years |
| Yamaha XV1600ASN | 2001 | All years |
| Yamaha XV1600ASNC | 2001 | All years |
| Yamaha XV17PCP | 2002, 2003 | All years |
| Yamaha XV17PCPC | 2002, 2003 | All years |
| Yamaha XV17PCR | 2002, 2003 | All years |
| Yamaha XV17PCRC | 2002, 2003 | All years |
Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.
Frequently asked questions
What is recall 03V-309?
In the transmission on certain motorcycles, the second/third pinion gear may be incorrectly machined which could cause abnormal wear that eventually results in a broken retainer circlip.
How is recall 03V-309 fixed?
Yamaha will replace the transmission gears and shafts with new ones. Owner notification began on september 9, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact yamaha at 1-800-88-yamaha or visit their website at www.yamaha-motor.com.
Is the recall repair free?
Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.