2004 Workhorse Chassis recalls and problems

The 2004 Workhorse Chassis has 1 safety recall and 34 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls

Complaints

Crashes / fires

0 / 2

Injuries / deaths

0 / 0

Recalls may cover only some 2004 Workhorse Chassis vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Workhorse Chassis recalls

Recall 04V-195: Electrical System

Reported Apr 22, 2004 · 30,345 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: Certain chassis equipped with actia corporate instrument clusters fail to comply with the requirements of federal motor vehicle safety standard nos. 101 "controls and displays" and 105 "hydraulic and electric brake systems." if the brake fail input falls below a voltage of 1.5v, the brake failure lamp and alarm will be activated. Also activation of the ABS tell tale when the ABS is not properly functioning does not always occur.

Risk: This does not meet the requirements of the standard.

Fix: Workhorse will notify its customers and reprogram the instrument panel cluster free of charge. The recall began january 2005. Owners should contact workhorse at 1-877-246-7731.

2004 Workhorse Chassis problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	29
Electrical System	5
Engine and Engine Cooling	2
Wheels	1
Tires	1
Power Train	1
Parking Brake	1
Fuel System, Gasoline	1
Engine	1
Steering	1
Service Brakes	1

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 2
Engine and Engine Cooling › Engine — 1
Wheels › Rim — 1
Service Brakes, Hydraulic › Foundation Components › Disc › Pads — 1
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Abs Warning Light — 1
Service Brakes, Hydraulic › Foundation Components — 1
Power Train › Automatic Transmission › Lever and Linkage › Column Shift — 1

Typical mileage at the time of the problem: 17,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Workhorse Chassis complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · reported Sep 22, 2017

The contact owns a 2004 workhorse chassis w22. While driving 65 MPH uphill, the vehicle seized and brake fluid was leaking. The local dealer and manufacturer were not contacted. The failure mileage and VIN were unknown.

Service Brakes, Hydraulic · at 17,000 miles · reported Nov 23, 2010

The contact owns 2005 winnebago adventurer with a 2004 workhorse chassis. The contact had the calipers replaced on the workhorse chassis under a recall, but the dealer would not repair any other parts that were damaged. The failure caused the rotors to crack and break. The manufacturer stated that they do not fix anything that was not listed in the recall and that any damage caused from the failure in the calipers, would be the owners responsibility. The failure and current mileages were 17000. Updated 02/01/11 updated 04/14/11

Engine and Engine Cooling · at 12,250 miles · reported Aug 24, 2010

2004 sightseer, -model# wfd30b. I'm having problems with the mr just slowing down as if the brakes are being applyed. I had the engine scoped and all was well. I have been told it could have been the brakes, but workhorse said my model was not on the recall list. Have been told 1. Wrong catalytic converter 2. Fuel filter 3. Brakes getting hot and grabbing. 4. Parking brake not releasing. I had to stop for 30-40 minutes, then could drive for 2-3 hours, then the loae of power occured again ? Help!

Service Brakes, Hydraulic · at 46,000 miles · reported Aug 12, 2010

The contact owns a 2004 workhorse trailer model w22. While attempting to apply the brakes the contact noticed that the brake pedal had suddenly fell to the floor. The vehicle was towed to the dealer where the contact was informed that the rear calipers needed to be replaced. The vehicle was not repaired and there were no prior warnings. The current and failure mileages were 46000. Updated 11/03/10. The consumer stated the rear calipers failed and the ABS light illuminated. Updated 11/04/10

Service Brakes, Hydraulic · at 20,238 miles · reported Jul 20, 2010

The contact owns a 2004 holiday rambler rv equipped with a 2004 workhorse chassis w22. While the contact was driving in rainy weather conditions approximately 30 MPH, the brakes were engaged and the anti-lock brake system warning light illuminated. The brakes became spongy and traveled to the floor without resistance. There was a burning brake odor outside of the vehicle. The vehicle was towed to the dealer where the technician stated that the failure was contributed to the ABS sensor. The workhorse manufacturer was notified and they refused to repair the related defect under NHTSA campaign id…

Other Workhorse Chassis years

20042003

Compare all Workhorse Chassis years · All Workhorse models

Frequently asked questions

Does the 2004 Workhorse Chassis have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Workhorse Chassis: 04V-195 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Workhorse Chassis?

Owners report service brakes, hydraulic problems most often (29 reports), followed by electrical system (5). The typical mileage when problems were reported is about 17,000 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.