2005 Western Star 4900 recalls and problems

The 2005 Western Star 4900 has 7 safety recalls and 2 owner complaints filed with NHTSA. Recall repairs are free at any Western Star dealer.

Recalls
7
Complaints
2
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Western Star 4900 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Western Star 4900 recalls

Recall 17V-810: Equipment

Reported Dec 15, 2017 · 24,860 vehicles affected · Daimler Trucks North America LLC

Problem: Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf

Risk: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Fix: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or contact Kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information. DTNA's number for this recall is FL-759.

Recall 11V-478: Fuel System, Diesel

Reported Sep 16, 2011 · 73,500 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. The plastic low pressure fuel line between engine mounted fuel filter and engine block may develop a substantial diesel fuel leak.

Risk: This could create a road hazard increasing the risk of a crash. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. Vehicles will be inspected and the plastic low pressure fuel line will be replaced with a steel low pressure fuel line. This service will be performed free of charge. An interim letter was mailed to owners on october 28, 2011. The safety recall began on february 21, 2012. Owners may contact daimler trucks at 1-800-547-0712.

Recall 09V-366: Engine and Engine Cooling

Reported Sep 23, 2009 · 25,362 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. The variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.

Risk: An oil leak may result in a fire.

Fix: Daimler trucks is working with caterpillar to remedy these vehicles. Please see caterpillar's defect report 09e-020. Caterpillar will inspect and repair the necessary components free of charge. The recall began on may 5, 2009. Owners may contact caterpillar toll-free at 1-800-447-4986 or daimler trucks at 1-800-547-0712.

Recall 08V-113: Fuel System, Diesel

Reported Mar 11, 2008 · 62,000 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling 62,000 my 2005-2007 freightliner business class, century class, columbia, coronado, fld, classic, sterling a-line, l-line, and western star 4900 trucks. A fractured fuel line could leak diesel fuel.

Risk: If a leak continues undetected under certain conditions, fuel may ignite at a hot engine surface and/or fuel may be spilled on the road surface.

Fix: High pressure fuel lines and transfer tubes will be inspected and replaced free of charged. The recall began on july 9, 2008. Owners may contact daimler trucks at 1-800-547-0712.

Recall 07V-571: Service Brakes, Air

Reported Dec 18, 2007 · 31 vehicles affected · FREIGHTLINER LLC

Problem: On certain heavy duty trucks built with sisu fr2p-21, sisu fr2p-26, sisu fr3p-33, or sisu fr3p-48 rear axles, a counter-bore machined in both ends of the worm wheel opening of the slack adjuster housing reduces material thickness between the worm wheel opening and the worm shaft opening. Under normal service a crack may develop in this area rendering the slack adjuster inoperable and reducing brake effectiveness.

Risk: Reduced vehicle braking could lead to a crash.

Fix: Dealers will inspect the slack adjusters, and replace the adjuster if found defective. The recall began on july 31, 2008. Owners may contact freightliner at 1-800-547-0712.

Recall 06V-030: Engine and Engine Cooling

Reported Feb 8, 2006 · 5,771 vehicles affected · FREIGHTLINER LLC

Problem: On certain trucks equipped with caterpillar diesel engines, the variable valve actuation oil line may wear against the sharp edge of the cylinder head if not positioned correctly.

Risk: The oil line may be cut on the cylinder head causing an oil leak and a possible fire.

Fix: Caterpillar, in conjunction with freightliner, will be conducting the owner notification and remedy for this campaign free of charge. Owners may call caterpillar at 309-675-6496, or freightliner at 1-800-547-0712.

Recall 05V-453: Fuel System, Gasoline

Reported Oct 5, 2005 · 600 vehicles affected · FREIGHTLINER LLC

Problem: On certain trucks fitted with optional in-cab batteries, the dual suction/return lines may contact the cab power harness resulting in chafing through.

Risk: This could result in a fire.

Fix: Dealers will reroute and secure the fuel lines. The recall began on january 26, 2006. Owners may contact freightliner at 1-800-547-0712.

2005 Western Star 4900 problems reported by owners

Problem areaReports
Visibility1
Power Train1

Most reported parts

  • Visibility › Defroster/Defogger/Hvac System — 1
  • Power Train › Axle Hubs — 1

Typical mileage at the time of the problem: 208,175 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Western Star 4900 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · at 208,175 miles · reported Jun 26, 2006
Passenger side steer axle hub failed. It cracked in a circular pattern between the spindle wheel studs and the bearing flange 360 degrees.
Visibility · at 36,737 miles · reported Feb 25, 2006
Air conditioning condenser and A/C hose harnes with bracket are failing. In warm rainy weather there is a hazard as defogging of windshield is minimal. First of 4 incidents occurred september 25,2005.

Other Western Star 4900 years

Compare all Western Star 4900 years · All Western Star models

Frequently asked questions

Does the 2005 Western Star 4900 have any recalls?

Yes — NHTSA lists 7 recalls for the 2005 Western Star 4900: 17V-810 (equipment), 11V-478 (fuel system, diesel), 09V-366 (engine and engine cooling), 08V-113 (fuel system, diesel), 07V-571 (service brakes, air) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Western Star 4900?

Owners report visibility problems most often (1 reports), followed by power train (1). The typical mileage when problems were reported is about 208,175 miles.

Are Western Star recall repairs free?

Yes. Safety recall repairs are free at authorized Western Star dealers, whether you are the first owner or bought the car used.