2004 Toyota Tacoma recalls and problems

The 2004 Toyota Tacoma has 3 safety recalls and 415 owner complaints filed with NHTSA. Recall repairs are free at any Toyota dealer.

Recalls
3
Complaints
415
Crashes / fires
27 / 3
Injuries / deaths
23 / 0

Recalls may cover only some 2004 Toyota Tacoma vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Toyota Tacoma recalls

Recall 12V-542: Tires

Reported Nov 23, 2012 · 150,000 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Risk: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Fix: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Recall 05V-225: Suspension

Reported May 17, 2005 · 768,379 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint may have been scratched. The ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort.

Risk: The lower ball joint may separate from the knuckle causing loss of steering control and a crash could occur.

Fix: Dealers will replace the front suspension lower ball joints free of charge. The recall began on july 5, 2005. Owners may contact toyota at 1-800-331-4331.

Recall 04V-214: Seat Belts

Reported May 5, 2004 · 8 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: Certain pickup trucks fail to conform to the requirements of federal motor vehicle safety standard no. 209, 'seat belt assemblies.' the driver's side seat belt has incorrect markings.

Risk: This does not meet the standard.

Fix: Dealers have replaced the seat belts. No vehicles were sold to consumers.

2004 Toyota Tacoma problems reported by owners

Problem areaReports
Structure205
Suspension89
Unknown or Other32
Vehicle Speed Control30
Steering29
Power Train22
Electrical System17
Air Bags15
Fuel/Propulsion System15
Tires13
Service Brakes, Hydraulic13
Wheels11

Most reported parts

  • Structure › Body — 128
  • Structure › Frame and Members › Underbody Shields — 39
  • Structure › Frame and Members — 24
  • Suspension › Front › Control Arm › Lower Ball Joint — 5
  • Vehicle Speed Control › Accelerator Pedal — 4
  • Suspension › Front — 4
  • Air Bags › Frontal — 3
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 3

Typical mileage at the time of the problem: 108,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Toyota Tacoma complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Structure · reported Mar 25, 2026
Immediately after the manufacturer recall requiring full frame replacement (completed November 2017 by the same dealership referenced below), the vehicle developed abnormal handling not present before the repair, including improper tracking and rear end instability. No warning lights/diagnostic messages were present. These issues were reported to the servicing dealership within weeks and repeatedly over the following years. Despite multiple short initial inspections and two extended service periods—totaling approximately fourteen months in the dealership’s possession—the dealership…
Suspension · reported Feb 14, 2026
I was turning into a gas station and all the sudden the vehicle came to a complete stop i was unable to move the vehicle and sat there until the tow truck was able to show up. Looked under the vehicle and on the passenger side front suspension the lower ball joint was no longer where it belongs.
Power Train · reported Nov 1, 2025
My 2004 Toyota Tacoma was part of the frame replacement back in the fall of 2018 when Bobby Rahal Toyota in Mechanicsburg, PA has by truck for over 6 months while they replaced my frame. It has been determined that my rear differential is rusted and is now to the point of needing replaced. For over the last year I have tried working with Bobby Rahal to come to and understanding on having this repaired due to the fact that my mechanic believes that this rust is in fact the same issue as the frame and should have been replaced when the frame was. All they will tell me is that the recall is…
Unknown or Other · reported Apr 22, 2025
I am writing to report a safety related issue with a 2004 Toyota Tacoma that I purchased from an auction on 12/21/2022. The vehicle has an expired recall that I believe has not been properly addressed, potentially affecting the safety of the vehicle. I have attempted to resolve this issue through Toyota's customer service and local dealership, but I have been informed that the recall is no longer active and will not be addressed. It has a Virginia rebuilt title. It failed inspection due to rust on the frame.
Structure · reported Dec 16, 2024
The vehicle has an open recall (NHTSA Recall #12V542) for the spare tire carrier lift plate. I brought the vehicle to a Toyota dealership to have the recall addressed, but the dealership refused to perform the repair, stating that the frame is too rusted to proceed safely. They recommended a full frame replacement due to severe rust damage, which includes holes and significant structural weakening. Toyota has refused to provide a replacement frame under any existing recall or warranty program. This means the recall cannot be completed, and the vehicle remains unsafe to drive. Additionally, I…

Other Toyota Tacoma years

Compare all Toyota Tacoma years · All Toyota models

Frequently asked questions

Does the 2004 Toyota Tacoma have any recalls?

Yes — NHTSA lists 3 recalls for the 2004 Toyota Tacoma: 12V-542 (tires), 05V-225 (suspension), 04V-214 (seat belts). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Toyota Tacoma?

Owners report structure problems most often (205 reports), followed by suspension (89). The typical mileage when problems were reported is about 108,000 miles.

Are Toyota recall repairs free?

Yes. Safety recall repairs are free at authorized Toyota dealers, whether you are the first owner or bought the car used.