2005 Toyota Highlander recalls and problems

The 2005 Toyota Highlander has 6 safety recalls and 224 owner complaints filed with NHTSA. Recall repairs are free at any Toyota dealer.

Recalls
6
Complaints
224
Crashes / fires
35 / 4
Injuries / deaths
20 / 0

Recalls may cover only some 2005 Toyota Highlander vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Toyota Highlander recalls

Recall 16V-396: Seats

Reported Jun 2, 2016 · 7,749 vehicles affected · Southeast Toyota Distributors, LLC

Problem: Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Risk: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Fix: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

Recall 11V-539: Engine and Engine Cooling

Reported Nov 9, 2011 · 420,326 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2004 avalon vehicles; 2004 and 2005 camry, camry solara, highlander, and sienna vehicles, 2006 highlander hybrid; 2004 and 2005 lexus es330 and rx330; and 2006 lexus rx400h vehicles manufactured from june 1, 2004 through march 31, 2005, equipped with the 1mz-fe or 3mz-fe engine. The amount of adhesive agent applied between the outer ring and the torsional rubber damper (Inner ring) in the crankshaft pulley may be inadequate. If the adhesive is insufficient, there is a possibility that the outer ring may become misaligned and it may not properly rotate with the inner ring, causing noise and/or illumination of the battery discharge indicator light.

Risk: In some cases, the belt for the power steering pump may become detached from the pulley which could result in a loss of power steering and a sudden increase in steering effort, increasing the risk of a crash.

Fix: Toyota will notify owners, and dealers will check the crankshaft pulley to identify whether it was produced by the U.S. Supplier. If so, the dealer will replace the pulley with a new one at no charge. The safety recall is expected to begin during early january 2012. Owners may contact toyota at 1-800-331-4331.

Recall 11V-112: Vehicle Speed Control

Reported Feb 24, 2011 · 769,379 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: Toyota is recalling certain model year 2004-2006 highlander, highlander hybrid, and model year 2004-2007 lexus rx330, rx350, and rx400h vehicles. If the forward retention clip used to secure the floor carpet cover, which is located in front of the center console, is not installed properly the cover may lean toward the accelerator pedal and interfere with the accelerator pedal arm.

Risk: If this occurs, the accelerator pedal may temporarily become stuck in a partially depressed position rather than return to the idle position. A stuck accelerator pedal may result in unintended and sustained vehicle speeds and make it difficult to stop, increasing the risk of a vehicle crash.

Fix: Dealers will replace the floor carpet cover with a newly designed one free or charge. The safety recall is expected to begin during march 2011. Owners may contact toyota at 1-800-331-4331.

Recall 10V-499: Service Brakes, Hydraulic

Reported Oct 21, 2010 · 728,544 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: Toyota is recalling certain model year 2005-2006 avalon, model year 2004-2006 highlander, model year 2004-2006 lexus rx, and model year 2006 lexus gs and is vehicles. Brake fluid containing polymers is used that acts as lubricants for certain brake system components. If replacement brake fluid is used that does not contain such polymers, or that contains only small amounts, a part of the rubber seal located at the rear of the brake master cylinder may become dry, and the seal may curl during movement of the piston. If this occurs, a small amount of brake fluid could slowly leak from the seal into the brake booster.

Risk: A leak of brake fluid could lead to a change in brake pedal feel and overtime a degradation in braking performance increasing the risk of a crash.

Fix: Dealers will replace the seal with a newly designed one. This service will be performed free of charge. The safety recall began on november 15, 2010. Owners may contact toyota at 1-800-331-4331 and lexus at 1-800-255-3987.

Recall 10V-035: Equipment

Reported Feb 3, 2010 · 271,417 vehicles affected · GULF STATES TOYOTA, INC.

Problem: Gulf states toyota is recalling certain model year 2005-2010 vehicles for failing to comply with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." these vehicles were sold between september 1, 2005 and june 2, 2008 without the requisite load carrying capacity modification labels.

Risk: This does not meet the standard requirements.

Fix: Dealers will mail to consumers the corrected label or the customer will have the option for dealers to install the label free of charge. Dealers will also correct the owner's manual. The safety recall began on may 27, 2010. Owners may contact gulf states toyota at 713-580-3300.

Recall 06V-253: Vehicle Speed Control

Reported Jul 13, 2006 · 367,594 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: On certain sport utility and hybrid vehicles, the two retaining clips for the driver's side forward center console can become loose. If both clips separate from the floor carpet cover, the cover may lean toward the accelerator pedal, causing interference with the accelerator pedal rod.

Risk: This condition may interfere with the accelerator pedal returning to the idle position increasing the risk of a crash.

Fix: Dealers will replace the two floor carpet cover retaining clips free of charge. The recall began on july 24, 2006, and should be completed by early september 2006. Owners may contact toyota at 1-800-331-4331 or lexus at 1-800-255-3987.

2005 Toyota Highlander problems reported by owners

Problem areaReports
Power Train54
Vehicle Speed Control40
Steering26
Electrical System25
Visibility21
Service Brakes, Hydraulic13
Air Bags9
Exterior Lighting9
Structure8
Engine and Engine Cooling8
Tires8
Visibility/Wiper8

Most reported parts

  • Power Train › Automatic Transmission — 27
  • Vehicle Speed Control › Accelerator Pedal — 5
  • Power Train › Transfer Case (4-Wheel Drive) — 4
  • Engine and Engine Cooling › Engine — 4
  • Steering › Column — 4
  • Power Train › Automatic Transmission › Control Module (Tcm/Pcm/Tecm) — 3
  • Tires › Pressure Monitoring and Regulating Systems — 3
  • Visibility › Defroster/Defogger/Hvac System — 3

Typical mileage at the time of the problem: 56,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Toyota Highlander complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · reported Feb 8, 2026
My 2025 Acura MDX (under 10,000 miles) has failed to restart after the automatic idle stop engaged at stoplights and drive-thru lines at least 7 separate times. When I release the brake, the engine often remains off and the vehicle will not move, leaving me stopped in traffic. I have not yet required a jump start, but on several occasions the vehicle came very close to not restarting at all. This most recently occurred at a sandwich shop drive-thru. These incidents occurred in normal drive mode and in normal weather conditions. No abnormal driving conditions were present when the failures…
Electrical System · at 254,000 miles · reported Nov 12, 2025
Odometer Fraud. The contact purchased a 2005 Toyota Highlander. The contact discovered that there was a mileage discrepancy after the purchase of the vehicle. The vehicle was a private sale. At the time of the purchase, the mileage was 123,000. It was later discovered upon checking Carfax that the mileage was 254,000.
Electrical System · reported Sep 18, 2025
All at once the windows, moon roof, blinkers, reverse lights, running lights and brake lights stopped working - also the automatic headlight function stopped working and we must turn on and off the headlights or risk draining the battery. It's interesting to note that the flashers work, but the blinkers do not. The wipers, radio, cruise control, etc. are all fine. It appears all fuses associated with these items are intact - I don't know how to check the viability of the relays, but have been told it could be a relay and or a ground wire. I've purchased a new multifunction blinker headlight…
Structure · at 150,000 miles · reported Aug 11, 2025
The contact owns a 2005 Toyota Highlander. The contact stated that while the vehicle was on a lift at the independent mechanic, it was discovered that the rear subframe was rusted. The contact was informed that the subframe needed to be replaced. No warning lights were illuminated. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 150,000.
Parking Brake · at 108,435 miles · reported Aug 14, 2023
The contact owned a 2005 Toyota Highlander. The contact stated that while driving 15 MPH, the brake pedal was depressed and the vehicle accelerated and crashed into a fence. The air bags did not deploy. At the time of the crash, the vehicle was 20 MPH. The vehicle was towed to a junkyard. No warning lights were illuminated. The contact sustained a face injury where he lost several teeth and also had back pain. Medical treatment was needed for the injury, went to the hospital and got an x-ray and some dental work done A police report was filed. The vehicle was not diagnosed or repaired by an…

Other Toyota Highlander years

Compare all Toyota Highlander years · All Toyota models

Frequently asked questions

Does the 2005 Toyota Highlander have any recalls?

Yes — NHTSA lists 6 recalls for the 2005 Toyota Highlander: 16V-396 (seats), 11V-539 (engine and engine cooling), 11V-112 (vehicle speed control), 10V-499 (service brakes, hydraulic), 10V-035 (equipment) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Toyota Highlander?

Owners report power train problems most often (54 reports), followed by vehicle speed control (40). The typical mileage when problems were reported is about 56,000 miles.

Are Toyota recall repairs free?

Yes. Safety recall repairs are free at authorized Toyota dealers, whether you are the first owner or bought the car used.