2005 Thomas FS-65 recalls and problems

The 2005 Thomas FS-65 has 2 safety recalls and 2 owner complaints filed with NHTSA. Recall repairs are free at any Thomas dealer.

Recalls
2
Complaints
2
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Thomas FS-65 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Thomas FS-65 recalls

Recall 05V-467: Suspension

Reported Oct 5, 2005 · 1,100 vehicles affected · FREIGHTLINER LLC

Problem: Certain 2005 thomas built fs-65 and c-2 school buses and 2005 freightliner argosy, columbia, century st, and m2 business class trucks manufactured between june 4 and july 8, 2005. The spindles in the rear axle housing were overheated during the heat treatment process. Incorrectly heat treated spindles could result in a fracture of the spindle.

Risk: Incorrectly heat treated spindles could fracture, possibly resulting in a vehicle crash without warning.

Fix: Freightliner will notify its customers and inspect for the heat treat date code on the end of the rear spindles and replace the axle housing if necessary. The recall is expected to begin on january 23, 2006. Owners may contact freightliner

Recall 05V-426: Service Brakes, Hydraulic

Reported Sep 20, 2005 · 1,630 vehicles affected · FREIGHTLINER LLC

Problem: Certain freightliner custom chassis fs-65 school bus chassis and fb-65 shuttle bus chassis equipped with caterpillar c7 engines and revised cooling packages and manufactured between january 24, 2004, and june 15, 2005. The front hydraulic line may rub through on a radiator tube, possibly resulting in the loss of brake fluid to the front brakes.

Risk: The defect may cause the loss of front brakes, resulting in extended stopping distances and possibly a vehicle crash.

Fix: Freightliner and thomas built will notify its customers and will inspect and secure the brake line to provide more clearance free of charge. The recall began on january 20, 2006. Owners may contact freightliner at 1-800-547-0712.

2005 Thomas FS-65 problems reported by owners

Problem areaReports
Exterior Lighting2

Most reported parts

  • Exterior Lighting › Turn Signal › Switch — 1

Typical mileage at the time of the problem: 37,591 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Thomas FS-65 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Exterior Lighting · at 37,591 miles · reported May 5, 2008
Led light started smoking and burned up emitting smoke inside the bus. This was the second incident with this type of light.
Exterior Lighting · reported Feb 9, 2006
I writing in response to a service bulletin issued by freightliner custom chassis, sb 54-26. This service bulletin covers an issue with the turn signal cancellation ring on a 2005 model thomas school bus. The manufacturer has incorrectly installed the part which cancels the turn signal after a turn is completed. Due to the fact that this part was incorrectly installed, it is impossible at times to signal when making a turn, as is indicated in their service bulletin. I was not able to get any information on this defect until my 19 school buses were out of their warranty period. I believe this…

Other Thomas FS-65 years

20052004

Compare all Thomas FS-65 years · All Thomas models

Frequently asked questions

Does the 2005 Thomas FS-65 have any recalls?

Yes — NHTSA lists 2 recalls for the 2005 Thomas FS-65: 05V-467 (suspension), 05V-426 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Thomas FS-65?

Owners report exterior lighting problems most often (2 reports). The typical mileage when problems were reported is about 37,591 miles.

Are Thomas recall repairs free?

Yes. Safety recall repairs are free at authorized Thomas dealers, whether you are the first owner or bought the car used.