2004 Thomas Built Buses FS-65 recalls and problems
The 2004 Thomas Built Buses FS-65 has 7 safety recalls and 1 owner complaint filed with NHTSA. Recall repairs are free at any Thomas Built Buses dealer.
Recalls may cover only some 2004 Thomas Built Buses FS-65 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Thomas Built Buses FS-65 recalls
Recall 18V-083: Equipment
Problem: Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner HDX, FS65, and Minotour school buses, equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
Risk: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Fix: DTNA will notify owners instructing them to contact Kidde for a replacement fire extinguisher, free of charge. The recall is expected to begin March 30, 2018. Owners may contact DTNA customer service at 1-800-547-0712 or Kidde customer service at 1-855-262-3540 or online at www.kidde.com and click on "Product Safety Recall" for more information. DTNA's number for this recall is FL-759.
Recall 08V-088: Equipment Adaptive/Mobility
Problem: Daimler trucks is recalling 760 my 2003-2007 thomas built school buses manufactured between july 6, 2005 and july 19, 2006, equipped with braun wheelchair lifts, models nl, ncl, or nvl. The threshold warning systems of the subject model wheelchair lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, platform lift systems for motor vehicles.
Risk: Should the threshold warning system fail to operate, the lift user can fall from the vehicle and be seriously injured.
Fix: Daimler trucks will notify owners and provide a free remedy which will be performed by thomas built dealerships. The recall began on august 8, 2008. Owners may contact thomas built at 336-889-4871.
Recall 08V-087: Structure
Problem: Daimler trucks is recalling 243,435 my 1995-2008 thomas built school buses manufactured between january 1994, and march 10, 2008. (Additional buses have been added to this recall campaign. Please see supplemental report no. 4) the emergency exit door handle begins corroding around the securing roll pin and square drive mechanism causing the protective finish to chip and flake. Continued corrosion and pitting weakens the handle. Handles weakened by corrosion may break while trying to open the door from the exterior.
Risk: In the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants.
Fix: Daimler trucks will notify owners and will replace the handles with a more robust handle free of charge. Repairs will be performed by thomas built buses dealerships. The recall began on august 18, 2008, and notification for the revised population is expected to begin on or about april 29, 2009. Owners may contact thomas built at 336-889-4871.
Recall 07V-544: Electrical System
Problem: Certain 2001 through 2008 thomas built fs-56, er, mvp er, hdx, and mvp ef school buses manufactured from october 23, 2000, through january 24, 2006, equipped with tyco pc board and type II auto reset circuit breakers. Type II auto reset circuit breaker temperatures may exceed the rating of the tyco pc board causing the boards to melt potentially resulting in a vehicle fire.
Risk: A vehicle fire can occur possibly resulting in a crash.
Fix: Thomas built will notify owners and repair the buses by replacing the type II auto reset circuit breakers with manual circuit breakers, and the jumper cable. The recall began on march 28, 2008. Owners may contact thomas built customer support office at 336-889-4871.
Recall 07V-289: Steering
Problem: Certain freightliner school buses and trucks manufactured from october 23, 2004, to march 21, 2006. During the steering column manufacturing process two welds may have been missing.
Risk: Columns with two welds missing may fatigue and fracture and allow the steering wheel to progressively be moved out of its normal position which may cause the steering to respond differently than expected. If this condition is ignored, a crash may occur.
Fix: Freightliner will notify owners and inspect and repair the affected vehicle free of charge. The recall began on august 30, 2007. Owners can contact freightliner at 1-800-547-0712.
Recall 06V-150: Equipment Adaptive/Mobility
Problem: Certain my 2004-2007 thomas built minotour, fs65, mvp-ef, and hdx model school buses, manufactured between june 16 and july 1, 2005, equipped with ricon wheelchair lifts. Cracks in the lift arms may allow the mechanism to twist during stowage, preventing closure of the safety interlock switches.
Risk: In the event this condition occurs during passenger operations it may not be possible to close the lift door causing the vehicle interlocks to remain engaged preventing movement of the vehicle or the ability to load or unload passengers with disabilities from the vehicle.
Fix: Ricon is conducting this recall (Please see 06e008000) and will replace the two vertical arms even if only one arm is cracked free of charge. The recall is expected to begin on may 30, 2006. Owners may contact ricon customer support dept. At 800-322-2884 or owners may contact thomas bus customer support office at 336-889-4871.
Recall 06V-136: Electrical System
Problem: Certain my 2004 through 2006 thomas built hdx, ef, and fs-65 school buses manufactured between october 4, 2004, and february 14, 2006. The body power distribution module (Pdm) was manufactured with copper circuits that are too thin for the electrical loads encountered, possibly causing the board to overheat.
Risk: If the pdm overheats it may generate smoke and could result in a fire.
Fix: Thomas built will notify owners and will replace the pdm's thin copper circuits with thicker copper circuits. The recall began on june 30, 2006. Owners may contact thomas built at 1-877-660-4938.
2004 Thomas Built Buses FS-65 problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Electrical System | 1 |
Most reported parts
- Electrical System › Wiring › Fuses and Circuit Breakers — 1
Typical mileage at the time of the problem: 35,000 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Thomas Built Buses FS-65 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Thomas Built Buses FS-65 years
Compare all Thomas Built Buses FS-65 years · All Thomas Built Buses models
Frequently asked questions
Does the 2004 Thomas Built Buses FS-65 have any recalls?
Yes — NHTSA lists 7 recalls for the 2004 Thomas Built Buses FS-65: 18V-083 (equipment), 08V-088 (equipment adaptive/mobility), 08V-087 (structure), 07V-544 (electrical system), 07V-289 (steering) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Thomas Built Buses FS-65?
Owners report electrical system problems most often (1 reports). The typical mileage when problems were reported is about 35,000 miles.
Are Thomas Built Buses recall repairs free?
Yes. Safety recall repairs are free at authorized Thomas Built Buses dealers, whether you are the first owner or bought the car used.