2004 Suzuki SV650S recalls and problems

The 2004 Suzuki SV650S has 1 safety recall and 2 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls
1
Complaints
2
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Suzuki SV650S vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Suzuki SV650S recalls

Recall 06V-013: Fuel System, Gasoline

Reported Jan 18, 2006 · 4,841 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: On certain california-specification model motorcycles, repeated stress from vibration can cause a crack to form in the area where the liquid/vapor separator bracket is welded inside the fuel tank. This can allow fuel leakage to occur.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will replace the fuel tank free of charge. The recall began on february 3, 2006. Customers may contact american suzuki at 714-572-1490.

2004 Suzuki SV650S problems reported by owners

Problem areaReports
Electrical System2

Typical mileage at the time of the problem: 27,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Suzuki SV650S complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 27,000 miles · reported May 29, 2009
I have a 2004 sv650s I have found that when riding in the rain there becomes water becomes taped in the front cylinders spark plug boot area and causes the engine to run on one cylinder. I see the safety problem because it can surge a lot of power when the cylinder is intermittently firing. If the fender was extended or a better sealing spark plug was installed it would be most likely remedied. Since doing some research I find this is a problem many other sv650 may have as well.
Electrical System · at 21,000 miles · reported May 28, 2008
The vehicle in question is a 2004 suzuki sv650s motorcycle, with approximately 21,000 miles on the odometer. The problem is a wiring connection from the ignition switch to the main wiring harness. The plug-in style connector had one of its pins short out and melt the surrounding plastic, causing a very unreliable connection. I have not so much as touched this connector before this incident. Once this has shorted, the electrical connection is prone to dropping out intermittently and unpredictably. Since this is connected with the main ignition switch, when this connection is lost all electrical…

Other Suzuki SV650S years

Compare all Suzuki SV650S years · All Suzuki models

Frequently asked questions

Does the 2004 Suzuki SV650S have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Suzuki SV650S: 06V-013 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Suzuki SV650S?

Owners report electrical system problems most often (2 reports). The typical mileage when problems were reported is about 27,000 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.