2004 Suzuki SV1000S recalls and problems

The 2004 Suzuki SV1000S has 1 safety recall and 4 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls
1
Complaints
4
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Suzuki SV1000S vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Suzuki SV1000S recalls

Recall 06V-013: Fuel System, Gasoline

Reported Jan 18, 2006 · 4,841 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: On certain california-specification model motorcycles, repeated stress from vibration can cause a crack to form in the area where the liquid/vapor separator bracket is welded inside the fuel tank. This can allow fuel leakage to occur.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will replace the fuel tank free of charge. The recall began on february 3, 2006. Customers may contact american suzuki at 714-572-1490.

2004 Suzuki SV1000S problems reported by owners

Problem areaReports
Electrical System4
Engine3

Typical mileage at the time of the problem: 38,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Suzuki SV1000S complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 14,000 miles · reported Aug 23, 2015
Magnets glued into magneto failed, causing charging system to fail. This is a constant problem with this and similar models
Engine · at 38,000 miles · reported May 29, 2014
Motorcycle started to vibrate more at handle bars and became uncomfortable to ride. Electrical output from the magneto was also starting to drop in DC output. Self investigation into issue revealed that the internal magneto rotor that normally has 6 magnets epoxied to it, now only had 1 epoxied in the correct place. The other 5 had broken the bond and were sliding around causing damage and were all bunched up causing the vibration issue along with the low voltage output to the electrical system. Engine was cleaned out, and part replaced with new suzuki OEM part.
Engine · at 68,200 miles · reported May 29, 2014
This is a second failure. Motorcycle started to vibrate more at handle bars and became uncomfortable to ride. Electrical output from the magneto was also starting to drop in DC output. Self investigation into issue revealed that the internal magneto rotor that normally has 6 magnets epoxied to it, now only had 3 epoxied in the correct place. The other 3 had broken the bond and were sliding around causing damage and were all bunched up causing the vibration issue along with the low voltage output to the electrical system. Engine was cleaned out, and part replaced with new suzuki OEM part. This…
Engine · at 6,800 miles · reported May 29, 2014
Motorcycle started to vibrate more at handle bars and became uncomfortable to ride. Electrical output from the magneto was also starting to drop in DC output. Self investigation into issue revealed that the internal magneto rotor that normally has 6 magnets epoxied to it, now only had 4 epoxied in the correct place. The other 2 had broken the bond and were sliding around causing damage and were all bunched up causing the vibration issue along with the low voltage output to the electrical system. Engine was cleaned out, and part replaced with new suzuki OEM part.

Other Suzuki SV1000S years

Compare all Suzuki SV1000S years · All Suzuki models

Frequently asked questions

Does the 2004 Suzuki SV1000S have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Suzuki SV1000S: 06V-013 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Suzuki SV1000S?

Owners report electrical system problems most often (4 reports), followed by engine (3). The typical mileage when problems were reported is about 38,000 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.