2012 Suzuki DL650 recalls and problems

The 2012 Suzuki DL650 has 3 safety recalls and 5 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls
3
Complaints
5
Crashes / fires
0 / 1
Injuries / deaths
0 / 0

Recalls may cover only some 2012 Suzuki DL650 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2012 Suzuki DL650 recalls

Recall 16V-878: Electrical System

Reported Dec 6, 2016 · 8,613 vehicles affected · Suzuki Motor of America, Inc.

Problem: Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2012-2016 DL650 motorcycles manufactured August 30, 2011, to October 12, 2015. In the affected motorcycles, the alternator stator may have insufficient heat resistance, resulting in a short circuit of the stator wires.

Risk: A short circuit of the stator wires may prevent the battery from properly charging, causing an engine stall and increasing the risk of a crash.

Fix: Suzuki will notify owners, and dealers will replace the stator, free of charge. The recall began on January 6, 2017. Owners may contact Suzuki customer service at 1-714-572-1490. Suzuki's number for this recall is 2A67.

Recall 15V-852: Engine and Engine Cooling

Reported Dec 18, 2015 · 6,214 vehicles affected · Suzuki Motor of America, Inc.

Problem: Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2013-2014 SFV650 and AN650A, and 2012-2014 DL650A motorcycles. Contamination from component production and storage combined with manufacturing variations may result in excessive tappet and camshaft wear within the engines of the affected motorcycles.

Risk: The excessive wear may result in an engine stall, increasing the risk of a crash.

Fix: Suzuki will notify owners, and dealers will inspect the tappet clearance, replacing the tappets and camshafts, as necessary. All motorcycles that have less than 2500 miles will have their tappets and camshafts replaced since wear may not be evident. These repairs will be performed free of charge. The recall began on February 5, 2016. Owners may contact Suzuki customer service at 1-714-996-7040. Suzuki's number for this recall is 2A50, 2A51, and 2A52.

Recall 12V-038: Exterior Lighting

Reported Feb 3, 2012 · 1,396 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: Suzuki is recalling certain model year 2012 an400, an650, and dl650 scooters and motorcycles manufactured prior to december 17, 2011, because the lever-mounted brake light actuating switch(Es) may fail.

Risk: On the an400 and an650 models, failure of the switches will prevent the scooters from starting. On all of the affected models, failure of the brake light switch(Es) may cause the brake lights to not illuminate when a scooter or motorcycle is braking, thereby increasing the risk of a crash with a trailing vehicle.

Fix: Suzuki will notify owners, and suzuki distributors will replace the brake light actuating switch, free of charge. The safety recall began on february 13, 2011. Owners may contact suzuki at 1-714-996-7040.

2012 Suzuki DL650 problems reported by owners

Problem areaReports
Electrical System4
Power Train1

Most reported parts

  • Electrical System › Wiring — 1

Typical mileage at the time of the problem: 17,300 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2012 Suzuki DL650 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · at 17,300 miles · reported Oct 19, 2017
Upon pulling away from a stoplight and shifting into 2nd gear with a toe lift on the gear shift lever, the shifting linkage broke and fell down. The linkage allowed the shifter arm to fall down and intermittently contact the ground while driving. Using 20x magnification it appears to have failed in bending fatigue.
Electrical System · reported Jul 1, 2017
Gear position indicator has failed yearly, part 37730-44h01, cost is over $100 to replace. Fuel inj system takes info from this part, the bike gives a intermittent fi warning light when this part is malfunctioning. Have replaced this part 4 times now.
Electrical System · at 13,005 miles · reported Feb 2, 2017
Headlight goes out when operationing without warning. This is not an uncommon occurrence. Did research and discovered numerous owners have/had this problem. I was stopped by a florida state trooper who informed me my headlight was not working. Called suzuki to report this safety issue and they were not concerned.
Electrical System · at 20,800 miles · reported Apr 10, 2015
The contact owns a 2012 suzuki dl650. After riding 360 miles, over a two day period, the motorcycle was parked and the contact discovered that the tail lights and the parking lights were illuminated slightly. The contact was unable to turn the lights off and disconnected the battery. The contact discovered that the wiring harness, beneath the fuel tank on the left side of the bike, melted through five wires. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure. The approximate failure mileage was 20,800.
Electrical System · at 1,050 miles · reported Mar 12, 2014
The vehicle speedometer is reading higher than the speed as measured by an onboard GPS. The difference is approximately +8%. Is there a federal standard for vehicle speedometer/odometer accuracy?? The manufacturer states that he warrants the speedometer/odometer to be accurate within 10%.

Other Suzuki DL650 years

Compare all Suzuki DL650 years · All Suzuki models

Frequently asked questions

Does the 2012 Suzuki DL650 have any recalls?

Yes — NHTSA lists 3 recalls for the 2012 Suzuki DL650: 16V-878 (electrical system), 15V-852 (engine and engine cooling), 12V-038 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2012 Suzuki DL650?

Owners report electrical system problems most often (4 reports), followed by power train (1). The typical mileage when problems were reported is about 17,300 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.