2004 New Flyer D60LF recalls and problems
The 2004 New Flyer D60LF has 7 safety recalls. Recall repairs are free at any New Flyer dealer.
Recalls may cover only some 2004 New Flyer D60LF vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 New Flyer D60LF recalls
Recall 12V-591: Structure
Problem: New Flyer is recalling certain model year 2004-2011 transit buses, models: C35LF, C40LFR, D35LFR, D40LF, D40LFR, D60LF, D60LFA, D60LFR, DE35LFA, DE40LF, DE40LFA, DE40LFR, DE60LF, DE60LFA, DE60LFR, and XDE40. The drive shaft access panel may have insufficient strength or be not properly secured to the floor. If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.
Risk: If debris resulting from drive shaft failure enters the passenger compartment, it may result in injury to the bus occupants.
Fix: New Flyer notification to owners on 01/03/2013. Dealers will install a steel plate under the access panel on affected buses, free of charge. Owners may contact New Flyer at 1-204-224-6706 for more information.
Recall 10V-089: Power Train
Problem: New flyer is recalling certain model year 2004-2009 transit buses. These models have an inspection panel located above the drive shaft in the passenger compartment flooring for easy inspection and removal of the drive shaft. This panel may not be of sufficient strength to prevent foreign matter from entering the passenger compartment in the event of a drive shaft failure.
Risk: Failure of the drive shaft access panel to maintain passenger compartment integrity could result in injury or death.
Fix: Dealers will incorporate an energy absorbing honeycomb material to the underside of the access panel. This service will be performed free of charge. The safety recall began on march 10, 2010. Owners may contact new flyer at 204-934-4874.
Recall 09V-367: Interior Lighting
Problem: New flyer is recalling certain model year 2002 through 2009 transit buses manufactured between may 2002 and september 2009 equipped with luminator horizon LED side destination signs. The connector board can corrode due to an accumulation of moisture under the connector.
Risk: A short could occur, possibly causing smoke and fire.
Fix: New flyer will notify owners and repair the buses free of charge. The safety recall began on october2, 2009. Owners may contact new flyer customer services at 1-204-934-4876.
Recall 06V-297: Engine and Engine Cooling
Problem: On certain transit buses equipped with caterpillar c9 diesel engines, the turbocharger compressors are failing and oil can be discharged into the exhaust and external to the turbocharger.
Risk: A fire can occur.
Fix: Caterpillar is conducting this recall (Please see 06e047) and will repair the engines free of charge. Owners may contact caterpillar at 1-800-447-7332, or new flyer at 204-934-4876.
Recall 06V-296: Engine and Engine Cooling
Problem: On certain transit buses equipped with caterpillar c9 diesel engines, the injector o-ring failures can result in oil being discharged through the valve cover.
Risk: A fire can occur.
Fix: Caterpillar is conducting this recall (Please see 06e046) and will repair the engines free of charge. Owners may contact carterpillar at 1-800-447-7332, or new flyer at 204-934-4876.
Recall 06V-034: Equipment Adaptive/Mobility
Problem: On certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame.
Risk: Separation of the ramp from the vehicle could result in injury to passengers on the ramp.
Fix: Dealers will add new hardware to the hinges which will make the spot-welding redundant. The recall began on february 15, 2006. Owners may contact new flyer at 1-204-934-4874.
Recall 05V-116: Steering
Problem: On certain transit buses equipped with meritor front axle assemblies, a weld is missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.
Risk: Bracket failure could result in a crash without prior warning.
Fix: Dealers will replace the brackets free of charge. The recall began on april 6, 2005. Owners may contact new flyer at 204-934-4874.
Other New Flyer D60LF years
Frequently asked questions
Does the 2004 New Flyer D60LF have any recalls?
Yes — NHTSA lists 7 recalls for the 2004 New Flyer D60LF: 12V-591 (structure), 10V-089 (power train), 09V-367 (interior lighting), 06V-297 (engine and engine cooling), 06V-296 (engine and engine cooling) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
Are New Flyer recall repairs free?
Yes. Safety recall repairs are free at authorized New Flyer dealers, whether you are the first owner or bought the car used.