2005 Mack CX recalls and problems

The 2005 Mack CX has 5 safety recalls and 1 owner complaint filed with NHTSA. Recall repairs are free at any Mack dealer.

Recalls
5
Complaints
1
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Mack CX vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Mack CX recalls

Recall 08V-688: Exterior Lighting

Reported Dec 23, 2008 · 34,269 vehicles affected · MACK TRUCKS, INC

Problem: Mack is recalling 34,269 my 1999-2005 cx and my 2004-2008 cxn trucks. The headlight switch may prematurely fail resulting in inoperative or intermittent headlights.

Risk: The head lights may not operate properly which could result in intermittent or no headlight function. This could impair a driver's visibility, increasing the risk of a crash.

Fix: Dealers will replace the headlight switch. The recall began on february 27, 2009. Owners may contact mack at 1-800-528-6586.

Recall 07V-401: Fuel System, Diesel

Reported Sep 5, 2007 · 35,649 vehicles affected · MACK TRUCKS, INC

Problem: On certain trucks equipped with aset AC model engines, the engine as configured with an external exhaust gas recirculation system makes servicing the fuel injection lines difficult when using traditional tools. Therefore, it is possible for fuel leaks to develop when removing and installing the fuel injection lines.

Risk: A leak in the fuel injection line may spray fuel on the hot surfaces of the exhaust gas recirculation system, which could result in an engine fire.

Fix: Dealers will replace the fuel injection lines free of charge. Note: this recall supersedes a previous campaign conducted in 2006 (Please see 06v392). The recall began on september 11, 2007, with subsequent mailings every six weeks until april 2008. Owners may contact mack at 800-528-6586.

Recall 06V-392: Fuel System, Diesel

Reported Oct 13, 2006 · 40,204 vehicles affected · MACK TRUCKS, INC

Problem: On certain trucks, a leak in the aset AC fuel injection line may spray fuel on the exhaust gas recirculation pipes that carry hot exhaust gases .

Risk: This could potentially result in an engine fire.

Fix: Mack has issued a stop work on this campaign under further notice (2-22-2007). The remedy does not adequately address the issue on all vehicles. Mack will re-release the recall in the near future. (Please see NHTSA no. 07v159/mack recall no. Sco323 for vehicles that have had this repair already performed.) this recall has been superseded (Please see 07v401/sc0324).

Recall 05V-312: Suspension

Reported Jul 7, 2005 · 100 vehicles affected · MACK TRUCKS, INC

Problem: On certain heavy duty class 8 trucks equipped with holland air suspension systems, a transverse beam casting may fracture under normal loads. If a casting breaks when the vehicle is traveling on a roadway there is the potential for pieces of the casting to become projectiles and the suspension's transverse beam may drop down low enough to contact the road surface.

Risk: This will cause sparks that could potentially ignite and cause a fire.

Fix: Dealers will inspect and replace the defective transverse beam assemblies. The recall began on august 19, 2005. Owners may contact mack trucks at 610-709-2131.

Recall 05V-015: Fuel System, Gasoline

Reported Jan 14, 2005 · 13,173 vehicles affected · MACK TRUCKS, INC

Problem: On certain heavy duty class 8 diesel trucks equipped with aset AC engines, the location of the fuel inlet hose may result in overheating or abrasion of the hose, which may lead to a premature failure.

Risk: If the hose fails, fuel can be sprayed on the exhaust manifold, which could potentially lead to an engine compartment fire.

Fix: Dealers will repair and replace the fuel inlet hose free of charge. The recall began on february 14, 2005. Due to some quality and supply issues with parts to support this safety recall, owners may have been informed during april 2005,that the safety recall was on hold. These issues have now been resolved. For owners who have not had their vehicle(S) repaired, contact a mack parts and service center immediately to schedule an appointment to have your vehicle(S) repaired. Owners may contact mack trucks at 610-709-2131.

2005 Mack CX problems reported by owners

Problem areaReports
Engine and Engine Cooling1

Most reported parts

  • Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe — 1

Typical mileage at the time of the problem: 263,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Mack CX complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine and Engine Cooling · at 263,000 miles · reported Feb 13, 2008
Exhaust manifold bolts coming loose and leaking exhaust gases into the cab of the truck. This is most noticeable when using the heat or AC. Problem was "fixed" in september at mack dealership. In feb it happened again. Mechanic states that he has fixed hundreds and that it will probably happen again.

Other Mack CX years

Compare all Mack CX years · All Mack models

Frequently asked questions

Does the 2005 Mack CX have any recalls?

Yes — NHTSA lists 5 recalls for the 2005 Mack CX: 08V-688 (exterior lighting), 07V-401 (fuel system, diesel), 06V-392 (fuel system, diesel), 05V-312 (suspension), 05V-015 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Mack CX?

Owners report engine and engine cooling problems most often (1 reports). The typical mileage when problems were reported is about 263,000 miles.

Are Mack recall repairs free?

Yes. Safety recall repairs are free at authorized Mack dealers, whether you are the first owner or bought the car used.