2016 Ktm 690 Duke recalls and problems

The 2016 Ktm 690 Duke has 1 safety recall and 11 owner complaints filed with NHTSA. Recall repairs are free at any Ktm dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2016 Ktm 690 Duke vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2016 Ktm 690 Duke recalls

Recall 17V-388: Fuel System, Gasoline

Reported Jun 20, 2017 · 1,029 vehicles affected · KTM North America, Inc.

Problem: KTM North America, Inc. (KTM) is recalling certain 2016-2017 KTM 690 Duke motorcycles. The affected motorcycles may leak fuel from filler cap area of the fuel tank.

Risk: A fuel leak increases the risk of fire or injury to the rider.

Fix: The recall began January 2, 2018. Customers may contact KTM customer service at 1-888-985-6090.

2016 Ktm 690 Duke problems reported by owners

Problem area	Reports
Fuel/Propulsion System	11
Structure	2
Engine and Engine Cooling	1

Most reported parts

Structure › Body — 2
Engine and Engine Cooling › Exhaust System — 1

Typical mileage at the time of the problem: 1,600 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2016 Ktm 690 Duke complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine and Engine Cooling · at 3,500 miles · reported May 26, 2017

While riding motorcycle gasoline started leaking from the top of the tank leaking down both sides of the bike and saturating my pants with gasoline and ruining the finish of bike. The consumer stated the motorcycle constantly smelled of fuel, easily overheated, consumes oil stalls at random, and sometimes would not restart for long periods of time. The fuel leakage caused damage to the finishing frame, swingarm, and plastics on the motorcycle. The exhaust would turn red hot and glow. Fuel also leaked onto the exhaust. The consumer stated the manufacturer and dealer were contacted, but did not…

Fuel/Propulsion System · at 1,400 miles · reported Mar 28, 2017

Fuel tank (Plastic) is warped and leaks fuel and fuel vapor near the upper flange seal. Tank was replaced once by ktm under warranty with the same plastic tank as the original, the problem is less but persists, fuel smell is still coming from the tank, fuel vapor is still escaping. I know of two other 2016 ktm 690 duke motorcycles with this same exact problem and I believe this fuel tank failure is due to poor fuel tank design. This is both a safety issue and an environmental issue. A recall on this fuel tank should be considered.

Fuel/Propulsion System · reported Mar 26, 2017

Gas tank leaks from filler cap. The dealer changed it 3 times. It still leaks. I know three people who's 2016 ktm 690 duke leaks fuel from the filler cap.

Fuel/Propulsion System · at 1,600 miles · reported Mar 16, 2017

Vehicle's fuel tank has warped around the filler neck. This causes gas to leak out of the top when full. Vehicle needs to be in motion of this to happen as fuel will slosh around. Fuel tank is made of plastic and will need replacement to fix the issue. This is a safety hazzard.

Structure · at 700 miles · reported Mar 15, 2017

There is a deformity where the fuel tank connects with the fuel lid/cap. It appears wavy which doesn't allow for a proper seal between the tank and lid. When the tank is full and the motorcycle is tilted side to side it sloshes the fuel and fuel leaks out of the tank. Fuel leaks when turning on the roadway.

Other Ktm 690 Duke years

2019 2018 201720162014 2013 2009

Compare all Ktm 690 Duke years · All Ktm models

Frequently asked questions

Does the 2016 Ktm 690 Duke have any recalls?

Yes — NHTSA lists 1 recall for the 2016 Ktm 690 Duke: 17V-388 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2016 Ktm 690 Duke?

Owners report fuel/propulsion system problems most often (11 reports), followed by structure (2). The typical mileage when problems were reported is about 1,600 miles.

Are Ktm recall repairs free?

Yes. Safety recall repairs are free at authorized Ktm dealers, whether you are the first owner or bought the car used.