2003 Kia Optima recalls and problems

The 2003 Kia Optima has 2 safety recalls and 141 owner complaints filed with NHTSA. Recall repairs are free at any Kia dealer.

Recalls
2
Complaints
141
Crashes / fires
8 / 2
Injuries / deaths
6 / 0

Recalls may cover only some 2003 Kia Optima vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Kia Optima recalls

Recall 09V-183: Suspension

Reported May 27, 2009 · 36,538 vehicles affected · KIA MOTORS CORPORATION

Problem: Kia motors corporation (Kmc) is recalling 36,538 model year 2001-2004 optima vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Road salt applied in these states during the winter months may result in progressive, internal corrosion of the front subframe. Over time, such subframe corrosion near the connection to the lower control arm can lead to wheel misalignment and/or other noticeable stress in steering, or accelerated abnormal tire wear.

Risk: Corrosion of the front subframe could lead to separation, possibly resulting in a vehicle crash.

Fix: Kmc will notify owners and dealers will repair the vehicles free of charge. The safety recall began on june 15, 2009. Owners may contact kia's consumer assistance center at 1-800-333-4542.

Recall 04V-180: Fuel System, Gasoline

Reported Apr 12, 2004 · 25,803 vehicles affected · KIA MOTORS AMERICA, INC.

Problem: Some passenger vehicles may contain a fuel tank assembly valve that may not close properly. If a vehicle with a fuel tank assembly valve that is not properly closed were to roll over, fuel spillage may occur.

Risk: Fuel spillage in the presence of an ignition source could result in a fire.

Fix: Dealers will install an additional fuel tank assembly valve. Owner notification began june 25, 2004. Owners should contact kia at 1-800-333-4542.

2003 Kia Optima problems reported by owners

Problem areaReports
Latches/Locks/Linkages53
Structure26
Electrical System25
Air Bags19
Suspension9
Power Train8
Engine and Engine Cooling7
Fuel System, Gasoline7
Unknown or Other7
Visibility5
Exterior Lighting3
Service Brakes, Hydraulic3

Most reported parts

  • Structure › Body — 13
  • Structure › Body › Door — 10
  • Latches/Locks/Linkages › Doors › Latch — 4
  • Air Bags › Frontal — 4
  • Engine and Engine Cooling › Engine — 3
  • Air Bags › Frontal › Sensor/Control Module — 3
  • Power Train › Driveline › Constant Velocity Joint — 2
  • Power Train › Automatic Transmission — 2

Typical mileage at the time of the problem: 84,200 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Kia Optima complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · reported Feb 3, 2025
While driving on the roadway, I was almost to a four way intersection, as i was going to get into the left turn lane, I turned the steering wheel slightly to the left as the steering wheel turned but the car almost did little adjusting to turn into the left turn lane. As this occurred you could here a noise underneath the vehicle . As I wasn't sure exactly what had happened, I attempted to limp the vehicle down the road to a friend's. As I did the steering got worse and as I could nearly stear the vehicle something was in the road which because of the steering I couldn't avoid it as it was…
Structure · at 167,000 miles · reported Jul 29, 2019
The frame is rusted through causing the vehicle to be unsafe, though it had a recall for this exact problem and it was only inspected and not replaced. The car was initially taken to a local auto repair shop for an alignment as it pulled to the right, the shop said the frame was rusted so badly that an alignment could not be done. It was determined that a recall had been made for this vehicle. Recall #09v183000. Gurley leep kia in mishawaka, indiana was contacted and an appointment was made. The technician said the frame was rusted but kia would not repair the vehicle as the recall had already…
Unknown or Other · at 24,000 miles · reported Dec 27, 2017
At 24,000 miles my vehicle started locking doors when temperatures reach 32 degrees or lower. Vehicle outside on city street or driveway. When temperatures get to 32 degrees, doors lock and do not unlock to allow access. If you are inside of car it locks you inside of car, as well as out of car. Locks unlock then lock instantly even when using key, not key fob to unlock car~ no access to enter vehicle until above 32 degrees. In case of emergency...you have no vehicle. This has happened every year when temperature gets below 32 degrees. I have reported this problem in past.recall and fix it…
Structure · at 35,000 miles · reported Mar 11, 2017
Drivers side door will not open if locked when closed. Mechanism works fine to lock and unlock when open, however. A part in the lock assembly appears to be rotating too far and getting stuck. As a result, the door cannot be opened if locked when the door is closed or the driver will have to climb out of the passengers side door or through the window.
Fuel System, Gasoline · reported Oct 19, 2016
My main issue is the door lock on the drivers side. I can not open my drivers side door from inside or outside the vehicle. This is a major issue and the problem has been all over the internet for years. Everyone that I know that has a 2003 and 2004 kia optima has the same problem. I bet every vehicle kia sold for these years has this problem. My other issue is I AM unable to fill my fuel tank as I normally could do. I have to trickle the fuel in the tank because if I pump it too fast the pump will cut off. I've even had the fuel spill out of the tank before the tank was even full (It was at…

Other Kia Optima years

Compare all Kia Optima years · All Kia models

Frequently asked questions

Does the 2003 Kia Optima have any recalls?

Yes — NHTSA lists 2 recalls for the 2003 Kia Optima: 09V-183 (suspension), 04V-180 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Kia Optima?

Owners report latches/locks/linkages problems most often (53 reports), followed by structure (26). The typical mileage when problems were reported is about 84,200 miles.

Are Kia recall repairs free?

Yes. Safety recall repairs are free at authorized Kia dealers, whether you are the first owner or bought the car used.