There are no safety recalls for the 2003 Kawasaki KLR650, but owners have filed 6 complaints with NHTSA.
2003 Kawasaki KLR650 problems reported by owners
| Problem area | Reports | |
|---|
| Engine and Engine Cooling | 5 | |
| Tires | 1 | |
| Steering | 1 | |
Most reported parts
- Engine and Engine Cooling › Engine — 2
Typical mileage at the time of the problem: 10,265 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2003 Kawasaki KLR650 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Engine and Engine Cooling · at 15,000 miles · reported Oct 2, 2010
Klr650 engine idle lever adjuster spring failed sending metal fragments through out the engine that I had to fish out - very very common problem to the point that it is the first thing people do when they buy a klr of any year.
Engine and Engine Cooling · at 25,600 miles · reported Apr 23, 2009
Kawasaki klr 650 motorcycle chain tensioner counter balancer and retainer spring broken and missing. The broken pieces can cause catastrophic failure including engine seizure while in operation. Replaced the parts from aftermarket supplier.
Engine and Engine Cooling · at 2,200 miles · reported Jul 30, 2007
I have a 2003 kawasaki klr650 and the balancer lever adjuster is broken. It makes a loud noise and there is a possibility of engine seizure. I have done nothing to fix this yet and AM driving an alternate vehicle.
Steering · at 8,900 miles · reported Jan 8, 2006
I just checked my idler shaft lever (Doohickey) on my 2003 klr 650. The doohickey was intact but, the spring was broke. I can't find the end of the spring that broke off and the chain wore part way through the spring leaving metal shavings throughout the engine not good!!! Just ordered new doohickey and spring from arrowhead motorsports.
Tires · reported Jul 9, 2004
When the motorcycle was taken out of storage consumer noticed that tires sidewall developed weather checks. These were small cracks that went around the sidewall of the tires. The motorcycle was driven for 6 months, then stored for 6 months prior to this problem occurring. Dealership was contacted but could not identify what caused the cracks to occur because the motorcycle wasn't stored next to any chemicals. The front tire size was 90/90-21 and the rear tire size was 130/80-17. The model name listed on tire was k750.
Frequently asked questions
Does the 2003 Kawasaki KLR650 have any recalls?
No. NHTSA has no safety recalls for the 2003 Kawasaki KLR650 as of this update. Check your VIN at nhtsa.gov/recalls for the latest status.
What is the most common problem with the 2003 Kawasaki KLR650?
Owners report engine and engine cooling problems most often (5 reports), followed by tires (1). The typical mileage when problems were reported is about 10,265 miles.
Are Kawasaki recall repairs free?
Yes. Safety recall repairs are free at authorized Kawasaki dealers, whether you are the first owner or bought the car used.