2002 Hyundai Sonata recalls and problems

The 2002 Hyundai Sonata has 7 safety recalls and 320 owner complaints filed with NHTSA. Recall repairs are free at any Hyundai dealer.

Recalls
7
Complaints
320
Crashes / fires
31 / 4
Injuries / deaths
54 / 0

Recalls may cover only some 2002 Hyundai Sonata vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Hyundai Sonata recalls

Recall 09V-317: Latches/Locks/Linkages

Reported Aug 7, 2009 · 82 vehicles affected · HYUNDAI CARIBBEAN-PUERTO RICO

Problem: Hyundai is recalling 82 model year 2002-2003 sonata vehicles. Repeated use of the interior door handle may cause wear of the chrome plating. If the top edge of the handle has very thin chrome plating that portion of the plating may wear away more easily than more thickly plated areas as the door handle is used. The worn chrome plating on the upper edge of the handle may result in a crack or separation between the chrome plating on the inboard and outboard surfaces of the handle, which may form a sharp edge.

Risk: A sharp edge could lacerate or otherwise injure a vehicle occupant.

Fix: Dealers will repair the chrome plated interior door handle free of charge. The recall began on september 16, 2009. Owners may contact hyundai of puerto rico at 1-787-999-3333.

Recall 09V-171: Latches/Locks/Linkages

Reported May 21, 2009 · 91,350 vehicles affected · Hyundai Motor Company

Problem: Hyundai is recalling 91,350 my 2002-2003 hyundai sonata vehicles. Repeated use of the interior door handle may cause wear of the chrome plate. If the top edge of the handle has very thin chrome plating, that portion of the plating may wear away more easily than more thickly plated areas as the door handle is used. The worn chrome plating on the upper edge of the handle may result in a crack or separation between the chrome plating on the inboard and outboard surfaces of the handle, which may form a sharp edge.

Risk: This may inflict laceration injuries to anyone using the door handle.

Fix: Dealers will repair the chrome plated interior door handle free of charge. The recall is expected to begin during june 2009. Owners may contact hyundai customer assistance center at 1-800-633-5151.

Recall 09V-124: Suspension

Reported Apr 16, 2009 · 188,282 vehicles affected · Hyundai Motor Company

Problem: Hyundai is recalling 188,282 my 2001-2004 sonata and my 2001-2004 xg300 and xg350 vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Road salt applied in these jurisdictions during the winter months may result in progressive, internal corrosion of the front sub-frame on the vehicles, and may result in thinning or perforation of the sub-frame steel. The corrosion is frequently visible and often discovered during inspection or routine maintenance, and owners may also hear noises or notice tire misalignment and steering pull. If these signals are undetected or unheeded, the corrosion may progress and the forward mounting of the lower control arm may detach from the sub-frame.

Risk: If that happens, the vehicle may lose drive power to the wheels, and the front wheel may make contact with the fender or wheel well, thereby increasing the risk of a crash.

Fix: Dealers will measure the thickness of the front sub-frame and inspect the front sub-frame for corrosion damage and, if necessary, the front sub-frame will be replaced with a new sub-frame that incorporates additional holes in the upper and lower panels. If the front sub-frame does not require replacement, the dealer will add drainage holes to the sub-frame and will treat the sub-frame with rust-proofing material to stop the corrosion process. This procedure will be performed free of charge. The recall is expected to begin during april 2009. Owners may contact the hyundai customer assistance center at 1-800-633-5151.

Recall 04V-369: Fuel System, Gasoline

Reported Jul 26, 2004 · 919 vehicles affected · HYUNDAI CARIBBEAN-PUERTO RICO

Problem: Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 301, "fuel system integrity" a valve on the fuel tank assembly may not close properly. If a vehicle rolls over and the fuel tank assembly valve is not properly closed, fuel spillage may occur.

Risk: Fuel spillage in the presence of an ignition source may result in a fire.

Fix: Dealers will install an additional fuel tank assembly valve. The recall began on october 5, 2004. Owners should contact hyundai de puerto rico at 1-800-981-0188.

Recall 04V-178: Fuel System, Gasoline

Reported Apr 9, 2004 · 263,968 vehicles affected · HYUNDAI MOTOR COMPANY

Problem: Some passenger vehicles contain a fuel tank assembly valve that may not close properly. If a vehicle with a fuel tank assembly valve that is not properly closed were to roll over, fuel spillage may occur.

Risk: Fuel spillage in the presence of an ignition source may result in a fire.

Fix: Dealers will install an additional fuel tank assembly valve. Owner notification began on june 30, 2004. Owners should contact hyundai at 1-800-633-5151.

Recall 03V-097: Tires

Reported Mar 17, 2003 · 8,315 vehicles affected · HYUNDAI MOTOR COMPANY

Problem: On certain passenger vehicles equipped with a traction control system (Tcs), if the t125/70d-15 compact spare tire is installed on a front wheel position, the tcs may inadvertently activate beginning at speeds of 20 MPH.

Risk: Inadvertent activation of the tcs will cause automatic application of the brake at the wheel where the compact spare tire is installed. Inadvertent brake application could cause overheating and damage to the brake, and may prevent the vehicle from being driven at speeds above 20 MPH, which could result in a crash.

Fix: Dealers will replace the spare tire with a new larger diameter t125/80r-15 compact spare tire and a new tire pressure label will be installed on the driver's door to provide information applicable to the t125/80r-15 compact spare tire. Vehicles produced from november 15, 2002 through december 16 2002, already contain t125/80r-15 compact spare tires, will only require new tire pressure labels. Owner notification began june 30, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1-800-633-5151.

Recall 02V-145: Air Bags

Reported May 24, 2002 · 43,162 vehicles affected · HYUNDAI MOTOR COMPANY

Problem: On certain passenger vehicles, the supplemental restraint system (Srs) side impact air bag satellite sensors may be too sensitive to some lateral accelerations that are not caused by side impacts to the vehicle, such as forcefully slamming a door closed.

Risk: Inadvertent deployment of a SRS side impact air bag when a side impact crash has not occurred could increase the risk of injury to the seat occupant.

Fix: Dealers will replace the side impact air bag satellite sensors. Owner notification began july 8, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1-800-633-5151.

2002 Hyundai Sonata problems reported by owners

Problem areaReports
Structure88
Suspension67
Air Bags53
Steering24
Electrical System23
Service Brakes, Hydraulic21
Fuel System, Gasoline21
Engine and Engine Cooling17
Power Train12
Wheels11
Unknown or Other11
Tires10

Most reported parts

  • Structure › Frame and Members — 53
  • Structure › Body — 14
  • Air Bags › Frontal — 13
  • Air Bags › Side/Window — 12
  • Structure › Frame and Members › Underbody Shields — 10
  • Latches/Locks/Linkages › Doors › Latch — 6
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 5
  • Power Train › Automatic Transmission — 5

Typical mileage at the time of the problem: 89,727 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Hyundai Sonata complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Suspension · at 73,000 miles · reported Oct 13, 2026
The contact owns a 2002 Hyundai Sonata. The contact stated that while her husband was driving, the vehicle stopped independently. Upon inspecting the vehicle, it was observed that the front subframe had detached. A bystander assisted the driver in moving the vehicle off the road. The vehicle was towed to the dealer, where it was diagnosed with a detached front subframe, right front axle, right front control arm, and front sway links. The contact was informed that the front subframe replacement was covered under a recall; however, the detached right front axle, right front control arm, and…
Unknown or Other · reported Sep 10, 2025
I purchased a 2002 Hyundai Sonata from a private seller who represented the car had about 40,000–45,000 miles. However, diagnostics from O’Reilly Auto Parts showed 278,000 miles, and Hyundai’s system confirmed over 302,000 miles. The title is marked “mileage exempt,” and the seller is not the same person listed on the title, suggesting title jumping. I have repair invoices, diagnostic records, and screenshots of the original advertisement. I believe this constitutes odometer tampering and misrepresentation.
Suspension · at 86,000 miles · reported Aug 20, 2025
The contact owns a 2002 Hyundai Sonata. The contact stated that while his girlfriend was driving at a slow speed, the sub frame snapped and fractured the axle. The vehicle was towed to an independent mechanic, and the contact was made aware of NHTSA Campaign Number: 09V124000 (Suspension). The vehicle was towed to the local dealer, who confirmed that the part had been discontinued. The vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that the part had been discontinued. No additional assistance was provided. The failure mileage was approximately 86,000.
Suspension · at 204,000 miles · reported Aug 21, 2024
The contact owns a 2002 Hyundai Sonata. The contact stated while driving approximately 15 MPH and slowing for a right turn, the contact heard an abnormal popping sound coming from the front end of the vehicle. The contact was in the middle of the turn when the vehicle lost motive power. The contact stated that the engine was still running, but the vehicle was not responding as needed. The contact turned off the vehicle and observed that the passenger’s side control arm had detached and fallen onto the street. The contact had the vehicle towed to an independent mechanic. The vehicle was…
Suspension · at 145,000 miles · reported Sep 12, 2022
The contact owns a 2002 Hyundai Sonata. The contact stated while driving at an undisclosed speed, the vehicle was shaking and made abnormal sounds. The vehicle then lost motive power. The vehicle was towed to an independent mechanic who diagnosed that the failure was related to NHTSA Campaign Number: 09V124000 (Suspension) however, the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 145,000.

Other Hyundai Sonata years

Compare all Hyundai Sonata years · All Hyundai models

Frequently asked questions

Does the 2002 Hyundai Sonata have any recalls?

Yes — NHTSA lists 7 recalls for the 2002 Hyundai Sonata: 09V-317 (latches/locks/linkages), 09V-171 (latches/locks/linkages), 09V-124 (suspension), 04V-369 (fuel system, gasoline), 04V-178 (fuel system, gasoline) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Hyundai Sonata?

Owners report structure problems most often (88 reports), followed by suspension (67). The typical mileage when problems were reported is about 89,727 miles.

Are Hyundai recall repairs free?

Yes. Safety recall repairs are free at authorized Hyundai dealers, whether you are the first owner or bought the car used.