2005 Harley-Davidson XL recalls and problems

The 2005 Harley-Davidson XL has 1 safety recall and 3 owner complaints filed with NHTSA. Recall repairs are free at any Harley-Davidson dealer.

Recalls
1
Complaints
3
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Harley-Davidson XL vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Harley-Davidson XL recalls

Recall 04V-465: Fuel System, Gasoline

Reported Sep 30, 2004 · 2,828 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.

Risk: These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.

Fix: Dealers will test each canister for blockage, then replace as necessary. The recall began november 4, 2004. Owners should contact harley-davidson at 1-414-343-4056.

2005 Harley-Davidson XL problems reported by owners

Problem areaReports
Suspension1
Latches/Locks/Linkages1
Unknown or Other1
Fuel System, Gasoline1

Most reported parts

  • Suspension › Front › Springs › Coil Springs — 1

Typical mileage at the time of the problem: 10,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Harley-Davidson XL complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel System, Gasoline · at 10,000 miles · reported Mar 25, 2011
The contact owns a 2005 harley davidson xb (N/a). The contact was driving approximately 45 MPH when the vehicle stalled without warning. The vehicle was towed to the dealer but the failure was not diagnosed. The contact later inspected the vehicle and discovered that there was a failure within the fuel pump and the wires had blown the fuses. The vehicle was not repaired. The approximate failure mileage was 10,000.
Latches/Locks/Linkages · reported Dec 18, 2006
I recently purchased a motorcycle trailer from kendon industries, 3711 e. La palma ave, anaheim, ca 92806. The trailer was specifically designed for a long bike (Chopper style). The first time I used the trailer, I was traveling on the freeway and noticed that the tie downs for the bike and come loose and the bike very nearly came loose from the trailer into heavy freeway traffic. Kendon trailers have a front wheel mounting unit that operates in a way that as you move the motorcycle forward into the mounting unit the mounting unit rocks forward secuting the front wheel against the front of the…
Suspension · reported Oct 6, 2005
Dt: 2005 harley davidson wide glide. The front forks were so weak that they sagged when the consumer was not braking. The consumer stated the springs were too weak in the forks. The consumer found other complaints about the same problem. He tried to get the after market springs, but they were on back order. The consumer noticed this a week agoon september 29, 2005. Updated 03/09/06

Other Harley-Davidson XL years

No other model years have data.

Compare all Harley-Davidson XL years · All Harley-Davidson models

Frequently asked questions

Does the 2005 Harley-Davidson XL have any recalls?

Yes — NHTSA lists 1 recall for the 2005 Harley-Davidson XL: 04V-465 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Harley-Davidson XL?

Owners report suspension problems most often (1 reports), followed by latches/locks/linkages (1). The typical mileage when problems were reported is about 10,000 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.