2002 Harley-Davidson Flhpi recalls and problems

The 2002 Harley-Davidson Flhpi has 2 safety recalls and 1 owner complaint filed with NHTSA. Recall repairs are free at any Harley-Davidson dealer.

Recalls
2
Complaints
1
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2002 Harley-Davidson Flhpi vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Harley-Davidson Flhpi recalls

Recall 04V-134: Electrical System

Reported Mar 18, 2004 · 81,496 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain touring and police model motorcycles, the 40 amp main circuit breaker can "open" for reasons other than which it was designed, causing an unexpected interruption of all electrical power to the motorcycle.

Risk: This condition could cause the motorcycle to stall, which could result in a crash.

Fix: Dealers will replace the circuit breaker. Owner notification began april 23, 2004. Owners should contact harley-davidson at 1-414-343-4056.

Recall 02V-002: Exterior Lighting

Reported Jan 4, 2002 · 28,949 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain motorcycles, the clips that retain the wiring for the front fender tip light can become detached from the fender, causing the wires to fray and short.

Risk: This could cause the lighting system fuse to blow, leaving the vehicle without an operational front fender tip light, headlight, taillight, running lights, and passing lamps (If equipped).

Fix: Dealers will replace the fender tip light wiring harness retention clips, and inspect and replace, if necessary, any damaged wiring harnesses. Owner notification began january 9, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact harley-davidson at 1-414-342-4680.

2002 Harley-Davidson Flhpi problems reported by owners

Problem areaReports
Fuel System, Other1

Most reported parts

  • Fuel System, Other › Delivery › Hoses, Lines/Piping, and Fittings — 1

Typical mileage at the time of the problem: 723 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Harley-Davidson Flhpi complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel System, Other · at 723 miles · reported Aug 3, 2004
While operating my motorcycle, the engine began sputtering and the odor of gasoine fumes became overwhelming. I looked down at the air intake and noticed gasoline spraying on the engine and past the air intake. It was quite fortunate that this did not result in a fire! The fuel line had separated from the connector on the fuel rail and the fuel pump was supplying fuel at the full delivery rate. Inspection of the fuel line showed that the fuel line was a hardened plastic line (Covered by a plastic corregated heat shield) that was held in place by friction only, there were no clamps used.…

Other Harley-Davidson Flhpi years

Compare all Harley-Davidson Flhpi years · All Harley-Davidson models

Frequently asked questions

Does the 2002 Harley-Davidson Flhpi have any recalls?

Yes — NHTSA lists 2 recalls for the 2002 Harley-Davidson Flhpi: 04V-134 (electrical system), 02V-002 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Harley-Davidson Flhpi?

Owners report fuel system, other problems most often (1 reports). The typical mileage when problems were reported is about 723 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.