2011 Ford F-550 recalls and problems

The 2011 Ford F-550 has 5 safety recalls and 12 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
5
Complaints
12
Crashes / fires
1 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2011 Ford F-550 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2011 Ford F-550 recalls

Recall 15V-052: Engine and Engine Cooling

Reported Jan 30, 2015 · 1 vehicles affected · All Wheel Drive Equipment Mfg., Inc.

Problem: All Wheel Drive Equipment Mfg., Inc. (All Wheel) is recalling one model year 2011 Ford F-550 truck with a 6.8L gasoline engine manufactured May 14, 2010, to May 28, 2010. The affected vehicle is equipped with a PTO Assembly Pressure Switch, part number FR67, used with power take off (PTO) assemblies for Ford F-550 chassis. The PTO switch may leak oil onto the thermal blanket.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: All Wheel has notified the owner and will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact All Wheel customer service at 1-800-311-4778.

Recall 14V-498: Equipment

Reported Aug 13, 2014 · 3 vehicles affected · PJ's Truck Bodies & Equipment Co.

Problem: PJ's Truck Bodies & Equipment Co., (PJ's) is recalling certain 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis modified by PJ's and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: PJ's has notified owners and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on August 28, 2014. Owners may contact PJ's customer service at 1-866-475-8782.

Recall 14V-411: Engine and Engine Cooling

Reported Jul 8, 2014 · 2 vehicles affected · J.C. Madigan, Inc.

Problem: J.C. Madigan, Inc. (J.C. Madigan) is recalling one model year 2011 Ford F-550, and one model year 2013 Ford F-450 chassis with a 6.8L gasoline engine dump trucks equipped with certain PTO Assembly Pressure Switches, part number 30T37594, manufactured June 2009 through June 2013, used in power take off (PTO) assemblies. The switch may begin leaking oil.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: J.C. Madigan will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began in September 2014. Owners may contact J.C. Madigan customer service at 1-978-847-2900.

Recall 14V-040: Fuel System, Other

Reported Feb 6, 2014 · 18 vehicles affected · Almared, Inc.

Problem: Almared, Inc., dba A-1 Alternative Fuel Systems, is recalling certain model year 2011-2012 Ford F-550 transit buses manufactured May 2011 through April 2013, altered to operate on compressed natural gas (CNG). In the affected vehicles, the brackets securing the passenger side CNG fuel tank may break.

Risk: If the brackets break, the CNG tank may separate from the vehicle frame increasing the risk of a crash or possible fire.

Fix: Almared, Inc. has notified owners and all affected vehicles have been remedied, free of charge. Owners may contact Almared at 1-559-485-4427.

Recall 13V-535: Engine

Reported Oct 30, 2013 · 2,951 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain model year 2011-2012 F-350/450/550 Ambulance Package vehicles manufactured February 22, 2010, through October 19, 2012 and equipped with a 6.7L diesel engine. Due to an exhaust sensor problem, the vehicles may experience loss of power followed by an engine stall.

Risk: An unexpected engine stall increases the risk of a crash. Additionally, if this were to occur when the ambulance is transporting a patient, there is an increased risk of injury to the patient.

Fix: Ford will notify owners, and dealers will replace the exhaust gas temperature sensor, free of charge. The recall began on November 25, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332. Ford's recall campaign number is 13S10.

2011 Ford F-550 problems reported by owners

Problem areaReports
Engine6
Fuel System, Diesel2
Fuel/Propulsion System2
Structure1
Equipment1
Parking Brake1
Engine and Engine Cooling1
Power Train1
Vehicle Speed Control1
Steering1

Most reported parts

  • Structure › Body — 1
  • Parking Brake › Driveline — 1
  • Engine and Engine Cooling › Engine › Diesel — 1

Typical mileage at the time of the problem: 22,555 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2011 Ford F-550 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 49,000 miles · reported Dec 6, 2024
The contact owns a 2011 Ford F-550. The contact stated while starting the vehicle, there was a loud knocking sound coming from the engine. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic and was diagnosed with a failure in cylinder #8 and with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline for assistance. The approximate…
Engine · at 6,500 miles · reported Dec 4, 2024
The contact's local fire department owns a 2011 Ford F-550. The contact stated that while driving at 45 MPH, the vehicle stalled out as several warning lights appeared on the instrument panel. The contact made multiple attempts to restart the engine but the failure persisted. Due to the failure, the vehicle was towed to an independent mechanic where a diagnostic was performed. The mechanic discovered diesel fuel in the oil reservoir which had resulted in engine failure. Upon investigation, the mechanic referred the contact to the manufacturer for assistance. The manufacturer was notified of…
Power Train · at 155,000 miles · reported Jan 13, 2021
Truck will shake uncontrollably at highway speeds. We have had the front end/drive shaft/new tires/wheels either replaced or gone through. Nothing has improved.
Engine · at 24,000 miles · reported Apr 22, 2020
The contact owns a 2011 ford f-550. The contact stated he received a notice that the vehicle had two linings in the internal part of the vehicle which both unexpectedly detached and contaminated the fuel in fuel tank. The contact stated the failure caused the engine to fail. The vehicle was towed to a unknown local dealer for a diagnostic testing which took three months. The diagnosis results was contamination from the fuel tank. The vehicle was repaired. The manufacturer was made aware of the failure however offered no assistance. The failure mileage was 24,000.
Engine · at 22,555 miles · reported Jun 7, 2017
Engine shutting off & will not re-start after. Will restart after it sits for a couple hours. Has been into tuttleclick ford several times for repair of this issue. Still not fixed.

Other Ford F-550 years

Compare all Ford F-550 years · All Ford models

Frequently asked questions

Does the 2011 Ford F-550 have any recalls?

Yes — NHTSA lists 5 recalls for the 2011 Ford F-550: 15V-052 (engine and engine cooling), 14V-498 (equipment), 14V-411 (engine and engine cooling), 14V-040 (fuel system, other), 13V-535 (engine). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2011 Ford F-550?

Owners report engine problems most often (6 reports), followed by fuel system, diesel (2). The typical mileage when problems were reported is about 22,555 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.