2004 Ford F-350 recalls and problems

The 2004 Ford F-350 has 2 safety recalls and 159 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
159
Crashes / fires
13 / 5
Injuries / deaths
13 / 2

Recalls may cover only some 2004 Ford F-350 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford F-350 recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 04V-229: Tires

Reported May 17, 2004 · 6,415 vehicles affected · FORD MOTOR COMPANY

Problem: Certain lariat and king ranch model pickup trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." some trucks were inadvertently equipped with an incorrect load range tire. This would result in incorrect tire load ratings for the stated vehicle axle gross axle weight rating. Also, the tire may be inflated above the DOT listed inflation pressure.

Risk: If a tire was operated in an over-loaded or over-inflated condition, the tire may rupture resulting in a rapid air loss, which can cause a crash without warning.

Fix: Dealers will inspect and, if necessary, replace any incorrect load range tires. Additionally, if any tire required replacement, it is recommended that the wheel lug nut torque be checked within 500 miles after any tire replacement. Owner notification began on may 21, 2004. Owners should contact. Ford at 1-800-392-3673.

2004 Ford F-350 problems reported by owners

Problem areaReports
Engine and Engine Cooling71
Electrical System20
Power Train18
Engine16
Vehicle Speed Control13
Tires12
Fuel System, Diesel11
Steering9
Fuel System, Gasoline9
Service Brakes, Hydraulic8
Structure6
Suspension4

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 19
  • Engine and Engine Cooling › Engine — 14
  • Power Train › Automatic Transmission — 9
  • Engine and Engine Cooling › Exhaust System — 6
  • Engine and Engine Cooling › Exhaust System › Emission Control › Gas Recirculation Valve (Egr Valve) — 5
  • Electrical System › Wiring — 3
  • Tires › Tread/Belt — 3
  • Fuel System, Gasoline › Fuel Injection System › Injectors — 3

Typical mileage at the time of the problem: 50,047 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford F-350 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 190,019 miles · reported Apr 18, 2025
The contact owns a 2004 Ford F-350. The contact stated that while driving approximately 76 MPH with his wife in the front passenger seat, the vehicle shuddered uncontrollably and stalled. The contact and his wife were concerned for their safety. There was no warning light illuminated. The contact was able to regain control of the vehicle and pulled over to the side of the road. The vehicle failed to restart and was towed to the residence. The contact stated that as an independent mechanic, he used a code reader to retrieve diagnostic trouble codes for the fuel control module wiring harness…
Engine · reported Apr 28, 2022
While driving at 40-50 MPH the vehicle will lose power and then then stalls while moving leading to loss of power. The loss power of affects the power steering posing a direct threat for an auto collision due to the difficult in steering the moving vehicle into an emergency lane. Avoided several accidents with this truck. Once it is stalled it can take numerous times to restart the vehicle. This issue seems to occur more on slopes going up hill. This does not seem to occur as often going downhill or on areas with no incline. Currently vehicle has 126,931.8 miles on it. Regularly serviced and…
Engine · at 170,000 miles · reported Oct 20, 2020
My truck has major engine damage bought it and three days later the EGR went out then next thing you know I got a blown motor
Fuel System, Gasoline · at 332,000 miles · reported Sep 14, 2020
The contact owns a 2004 ford f-350. The contact stated that while driving approximately 65 MPH, the vehicle suddenly loss motive power and stalled without warning. The contact restarted the vehicle however, the failure recurred. Upon inspection, the contact discovered the fuel filter was covered with silver debris. The cause of the failure was not determined. An unknown dealer was contacted. The manufacturer was not contacted. The failure mileage was 332,000.
Engine · at 200,000 miles · reported Apr 24, 2019
The contact owns a 2004 ford f-350. While driving various speeds, the vehicle suddenly shut off. Also, while idling, the engine rpms remained very high and the vehicle would attempt to surge forward. The vehicle was taken to an independent mechanic who replaced the icp sensor and injector control sensor, but the failures continued. The manufacturer and local dealer were not notified of the failures. The failure mileage was 200,000.

Other Ford F-350 years

Compare all Ford F-350 years · All Ford models

Frequently asked questions

Does the 2004 Ford F-350 have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Ford F-350: 11V-352 (exterior lighting), 04V-229 (tires). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Ford F-350?

Owners report engine and engine cooling problems most often (71 reports), followed by electrical system (20). The typical mileage when problems were reported is about 50,047 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.