2023 Ford F-150 Lightning BEV recalls and problems

The 2023 Ford F-150 Lightning BEV has 11 safety recalls and 113 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
11
Complaints
113
Crashes / fires
8 / 2
Injuries / deaths
4 / 0

Recalls may cover only some 2023 Ford F-150 Lightning BEV vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2023 Ford F-150 Lightning BEV recalls

Recall 25V-863: Power Train

Reported Dec 12, 2025 · 272,645 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2022-2026 F-150 Lightning BEV, 2024-2026 Mustang Mach-E, and 2025-2026 Maverick vehicles. The integrated park module may fail to lock into the park position when the driver shifts into park. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114, "Theft Protection and Rollaway Prevention."

Risk: A loss of park function can allow the vehicle to rollaway, increasing the risk of a crash.

Fix: The park module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed February 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C69. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning January 26, 2026.

Recall 25V-731: Exterior Lighting

Reported Oct 24, 2025 · 14,843 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning BEV vehicles previously repaired under recall number 23V418. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.

Risk: Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.

Fix: Dealers will inspect and replace the rear lightbar and fasteners as necessary, free of charge. Owner notification letters were mailed June 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB6. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 29, 2025.

Recall 25V-313: Electronic Stability Control (ESC)

Reported May 9, 2025 · 6 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles previously repaired incorrectly under recall number 23V801. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Risk: Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.

Fix: Dealers will update the Accessory Protocol Interface Module (APIM) software, free of charge. Owner notification letters were mailed June 18, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C15.

Recall 25V-272: Electrical System

Reported Apr 23, 2025 · 3 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.

Risk: Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.

Fix: Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 21, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 24S11. This recall expands previous recall number 24V-144.

Recall 25V-131: Electrical System

Reported Feb 28, 2025 · 950 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.

Risk: A battery short circuit increases the risk of a fire.

Fix: Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Recall 24V-949: Suspension

Reported Dec 19, 2024 · 11,922 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2023-2024 F-150 Lightning BEV vehicles. The front upper control arm ball joint nut may not have been tightened properly, allowing the front upper control arm to detach from the knuckle assembly.

Risk: A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.

Fix: Dealers will inspect the upper control arm ball joint nut, and replace the nut and/or knuckle assembly, as necessary, free of charge. Owner notification letters were mailed February 10, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S76.

Recall 24V-144: Electrical System

Reported Feb 23, 2024 · 216 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.

Risk: Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.

Fix: Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 31, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S11.

Recall 23V-801: Electronic Stability Control (ESC)

Reported Nov 28, 2023 · 5,118 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Risk: Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.

Fix: The Accessory Protocol Interface Module (APIM) software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C38.

Recall 23V-688: Visibility

Reported Oct 13, 2023 · 931 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning pickup trucks. The electronic cabin coolant heater module may be missing a solder joint, which can cause intermittent or no cabin heat and result in an inoperative windshield defrosting and defogging system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 103, "Windshield Defrosting and Defogging Systems."

Risk: An inoperative windshield defrosting and defogging system may decrease the driver's visibility, increasing the risk of a crash.

Fix: Dealers will replace the electronic cabin coolant heater, free of charge. Owner notification letters were mailed January 3, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C32.

Recall 23V-418: Exterior Lighting

Reported Jun 9, 2023 · 16,375 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 BEV vehicles. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.

Risk: Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.

Fix: Dealers will replace the rear lightbar, free of charge. Owner notification letters were mailed October 9, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S30.

Recall 23V-168: Electrical System

Reported Mar 15, 2023 · 18 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning pickup trucks. The high-voltage battery pack may experience an electrical short-circuit when the battery is fully charged or near fully charged.

Risk: A battery short-circuit increases the risk of a fire.

Fix: Dealers will replace the high-voltage battery pack, free of charge. Owner notification letters were mailed March 31, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S15.

2023 Ford F-150 Lightning BEV problems reported by owners

Problem areaReports
Electrical System74
Exterior Lighting26
Power Train18
Vehicle Speed Control17
Service Brakes14
Unknown or Other13
Forward Collision Avoidance12
Back Over Prevention6
Fuel/Propulsion System6
Steering5
Visibility/Wiper4
Lane Departure3

Most reported parts

  • Electrical System › Instrument Panel › Speedometer/Odometer — 12
  • Forward Collision Avoidance › Automatic Emergency Braking — 4
  • Forward Collision Avoidance › Warnings — 4
  • Electrical System › Instrument Cluster/Panel — 4
  • Back Over Prevention › Warnings — 3
  • Forward Collision Avoidance › Adaptive Cruise Control — 3
  • Lane Departure › Assist — 2
  • Back Over Prevention › Rearview System Braking — 2

Typical mileage at the time of the problem: 10,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2023 Ford F-150 Lightning BEV complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · reported Oct 19, 2026
Over the past year, the steering on my 2023 Ford F‑150 Lightning has progressively developed a severe “sticky” or “notchy” condition when turning the wheel to the right. The steering wheel will resist movement and feel like it is caught on a notch. Additional force is required to overcome the bind, and when it releases, the vehicle abruptly jerks to the right. This sudden movement can cause the truck to swerve into the adjacent lane or off the roadway. The condition began as an occasional notchy feel but has worsened significantly over time. It now occurs frequently and requires…
Exterior Lighting · reported Oct 7, 2026
2023 Ford F-150 Lightning with 42,220 mi. The rear light bar has formed a crack which will allow moisture intrusion (photo attached). This is the same condition named in recall 25SB6 (NHTSA 25V731) and predecessor 23S30 (NHTSA 23V418): water droplets in the lightbar outer lens, which can cause inoperative or flickering reverse lamps. On 10/06/2026 I took the truck to Elmhurst Ford. The dealer did not point to any outside forces that caused the crack, and acknowledged the recall stating they would attempt to have it covered under warranty or extended service plan purchased through Ford as my…
Visibility/Wiper · reported Oct 5, 2026
On 10/5/2026 the front part of the sunroof on my Lightning burst into pieces and fell onto me and all over my cab while I was driving down the road. I had glass pieces and shards all over me and the front of the truck. I've read online that some other have also had issues with the same component. There was no warning. It wasn't hot, it was around 50degrees. I can't say there wasn't an existing crack or rock fracture, but I didn't find any evidence of rocks in the debris. I also can't say if I got popped with a rock, but since so many others have had the same issue, I felt it needs to be…
Unknown or Other · reported Sep 29, 2026
The vehicle's sunroof shattered spontaneously with a very loud, explosive noise similar to a gunshot. This was not an object strike, no vehicles were nearby or within 300 feet in front and nothing was overhead. The sunroof exploded upward and outward; most glass ended up in bed of the truck. The sunroof shade was drawn, so no glass fell into the cab and a small amount fell onto the sunshade. The break pattern was large, uniform, and symmetric across the sunroof, its widest point across the front edge of the sunroof. There was no warning for this at all, no noises or visual indicators that…
Power Train · reported Sep 23, 2026
The high-voltage battery in my Ford F-150 Lightning is exhibiting significant degradation and erratic power availability. The vehicle will no longer charge above approximately 60% state of charge. Upon startup, available power can suddenly drop from 100% to approximately 50%, and the indicated available power continues to fluctuate unpredictably while the vehicle is being driven. I am concerned this condition could result in an unexpected reduction or loss of propulsion power while driving, creating a potential safety hazard. Car is scheduled to go to dealer on 10/8/2026.

Other Ford F-150 Lightning BEV years

Compare all Ford F-150 Lightning BEV years · All Ford models

Frequently asked questions

Does the 2023 Ford F-150 Lightning BEV have any recalls?

Yes — NHTSA lists 11 recalls for the 2023 Ford F-150 Lightning BEV: 25V-863 (power train), 25V-731 (exterior lighting), 25V-313 (electronic stability control (esc)), 25V-272 (electrical system), 25V-131 (electrical system) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2023 Ford F-150 Lightning BEV?

Owners report electrical system problems most often (74 reports), followed by exterior lighting (26). The typical mileage when problems were reported is about 10,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.