2004 Chevrolet W-Series recalls and problems

The 2004 Chevrolet W-Series has 1 safety recall and 4 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Recalls

Complaints

Crashes / fires

1 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2004 Chevrolet W-Series vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Chevrolet W-Series recalls

Recall 13V-259: Equipment, Electrical System

Reported Jun 19, 2013 · 1,774 vehicles affected · Isuzu Manufacturing Services of America

Problem: Isuzu Manufacturing Services of America, Inc. (Isuzu) is recalling certain model year 2001-2013 Isuzu N-Series; model year 2001-2010 Chevrolet and GMC W-Series; model year 2001-2004 Isuzu FRR and model year 2001-2004 Chevrolet and GMC WT5500 trucks. The affected vehicles are equipped with an optional oil pan heater (RPO code IG3). Debris may collect at the contact point of the heater plug and the extension cord. This may cause overheating of the extension cord.

Risk: Overheating of the extension cord could melt the oil pan heater plug and/or block heater plug, resulting in an increased risk of fire.

Fix: Isuzu will notify owners and dealers will inspect the trucks. The extension cord and damaged components will be replaced, free of charge. The recall began on August 30, 2013. Owners may contact Isuzu at 1-866-441-9638.

2004 Chevrolet W-Series problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	2
Electrical System	2

Most reported parts

Service Brakes, Hydraulic › Power Assist › Hydraulic › Hoses, Lines/Piping, and Fittings — 1
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1

Typical mileage at the time of the problem: 62,976 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Chevrolet W-Series complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 36,000 miles · reported Apr 13, 2009

My vehicle is a 2004 allegro motorhome by tiffin built on a chevy workhorse chassis. The problem is with the instrument panel which has a small LCD display for odometer, oil pressure, and mpg readouts. The display has mostly failed and the information displayed is not readable. The instrument panel assembly is made by actia corp. And I have received no help from them or chevy or tiffin concerning this failure. What can you tell me?

Service Brakes, Hydraulic · at 62,976 miles · reported Apr 20, 2005

Vehicle was being use off the road climbing a steep bank. When it broke traction the driver applied brakes and the pedal went to the bottom and with no braking effect. It hit a truck following it damaging the rear of the truck. The truck was taken to the chevrolet service dept and deemed to be normal. We tested the truck on a similar bank and found the brakes failed again under similar circumstances. We then tried five other chevys (2003 &2004 models) and found the same brake failure in all five every time traction was broken. We had representatives from chevrolet witness our test and…

Service Brakes, Hydraulic · at 7,000 miles · reported Oct 13, 2004

The vehicle is currently not fixed, it is a chevy 2500hd duramax diesel. The vehicle has an intermittent problem with the brakes failing to stop! We have taken said vehicle to, two different dealers, neither could find problem and continue to try different parts. The vehicle has a hydralic power booster on order to see if this rectify's the problem. When the brakes fail its like pushing your foot on the brake and meeting force, by using extreme force on the brake pedal you can bypass the force, however this causes a panic stop.

Other Chevrolet W-Series years

2010 2009 2008 2007 2006 200520042003 2002 2001

Compare all Chevrolet W-Series years · All Chevrolet models

Frequently asked questions

Does the 2004 Chevrolet W-Series have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Chevrolet W-Series: 13V-259 (equipment, electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Chevrolet W-Series?

Owners report service brakes, hydraulic problems most often (2 reports), followed by electrical system (2). The typical mileage when problems were reported is about 62,976 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.