Home › Chevrolet › Suburban 2500 › 2004

2004 Chevrolet Suburban 2500 recalls and problems

There are no safety recalls for the 2004 Chevrolet Suburban 2500, but owners have filed 20 complaints with NHTSA.

Recalls
0
Complaints
20
Crashes / fires
1 / 1
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Chevrolet Suburban 2500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Chevrolet Suburban 2500 problems reported by owners

Problem areaReports
Electrical System7
Service Brakes, Hydraulic4
Steering2
Seats2
Service Brakes2
Air Bags1
Engine and Engine Cooling1
Structure1
Latches/Locks/Linkages1
Engine1
Fuel/Propulsion System1

Most reported parts

  • Electrical System › Instrument Cluster/Panel — 5
  • Steering › Hydraulic Power Assist › Pump — 1
  • Service Brakes, Hydraulic › Power Assist › Hydraulic › Hoses, Lines/Piping, and Fittings — 1
  • Air Bags › Frontal — 1
  • Engine and Engine Cooling › Cooling System — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1

Typical mileage at the time of the problem: 77,198 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Chevrolet Suburban 2500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · at 103,500 miles · reported Jul 11, 2016
Brake lines between the area of the brake fluid reservoir and ABS modulator heavily corroded. One or more lines failed on 7/10/2016 requiring vehicle tow. Vehicle was operational aside from the failure of braking system. When depressed, vehicle brake peddle had little resistance and traveled completely to floor panel under normal pressure from foot. The incident/failure occurred during normal travel and during an attempted stop at red light. Brake system failure prevented a safe stop and the vehicle continued through the intersection running a red light. Fortunately, the intersection was clear…
Service Brakes · at 115,000 miles · reported Oct 31, 2012
While vehicle was stationary at idle I noted excessive brake pedal travel after placing my right foot on the brake. The brake pedal traveled all the way to the floor board and was very slow in return. I shut the vehicle off and visually checked the master cylinder and connections. I noted the master cylinder brake fluid reservoir was not completely at the full mark. I continued to observe the hydraulic connections and found no active leak and no fluid on the ground beneath the vehicle. I drove the vehicle to a repair shop in town (Out of state visit) advising the shop owner of the problem…
Engine · at 154,000 miles · reported Sep 20, 2012
The rear exhaust manifold bolts on both the driver's side and passenger side are broke and now the vehicle has an exhaust leak.
Service Brakes, Hydraulic · at 80,000 miles · reported Sep 15, 2011
The contact owns a 2004 chevrolet suburban 2500. While driving approximately 50 MPH up an incline, the brake was applied and suddenly the pedal traveled to the floorboard. The vehicle failed to slow down and the emergency brake was engaged to slow the vehicle. The vehicle was taken to a nearby independent mechanic who advised that the four brake lines ruptured due to rust and corrosion. The vehicle was left for repairs. The manufacturer was not made aware of the problem. The approximate failure mileage was 80,000.
Service Brakes, Hydraulic · at 70,000 miles · reported Oct 21, 2010
Forward brake lines completely rusted throughout which LED to a leak and subsequent brake failure. Other brake components were also found to be rusted somewhat prematurely.

Other Chevrolet Suburban 2500 years

201120102008200520042003200220012000

Compare all Chevrolet Suburban 2500 years · All Chevrolet models

Frequently asked questions

Does the 2004 Chevrolet Suburban 2500 have any recalls?

No. NHTSA has no safety recalls for the 2004 Chevrolet Suburban 2500 as of this update. Check your VIN at nhtsa.gov/recalls for the latest status.

What is the most common problem with the 2004 Chevrolet Suburban 2500?

Owners report electrical system problems most often (7 reports), followed by service brakes, hydraulic (4). The typical mileage when problems were reported is about 77,198 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.