2002 Chevrolet Malibu recalls and problems

The 2002 Chevrolet Malibu has 2 safety recalls and 567 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Recalls
2
Complaints
567
Crashes / fires
18 / 1
Injuries / deaths
19 / 0

Recalls may cover only some 2002 Chevrolet Malibu vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Chevrolet Malibu recalls

Recall 14V-400: Electrical System

Reported Jul 3, 2014 · 5,877,718 vehicles affected · General Motors LLC

Problem: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Risk: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Fix: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Recall 02V-107: Exterior Lighting

Reported Apr 10, 2002 · 10,168 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain passenger vehicles fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." some of these vehicles were produced with a left low-beam headlamp that does not meet the photometric performance requirements of the standard.

Risk: Light intensities below the minimum intensity requirements cause reduction in visibility down the road for the driver of the vehicle and intensities above the maximum intensity requirements cause increase in glare for drivers ahead of, or approaching, the vehicle.

Fix: Dealers will inspect the left low-beam headlamp and replace it if it does not meet requirements. Owner notification began may 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020.

2002 Chevrolet Malibu problems reported by owners

Problem areaReports
Electrical System270
Exterior Lighting165
Engine and Engine Cooling67
Service Brakes, Hydraulic49
Fuel System, Gasoline22
Engine22
Unknown or Other19
Air Bags18
Suspension15
Visibility13
Steering13
Equipment13

Most reported parts

  • Electrical System › Ignition › Anti-Theft › Control Module — 62
  • Exterior Lighting › Turn Signal — 40
  • Exterior Lighting › Hazard Flashing Warning Lights › Switch — 36
  • Engine and Engine Cooling › Cooling System — 17
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 15
  • Exterior Lighting › Turn Signal › Switch — 13
  • Electrical System › Ignition › Switch — 11
  • Exterior Lighting › Turn Signal › Flasher Unit — 10

Typical mileage at the time of the problem: 70,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Chevrolet Malibu complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 105,000 miles · reported Jul 15, 2026
Odometer Fraud. The contact purchased a 2002 Chevrolet Malibu. The contact stated that the check engine warning light was illuminated. The vehicle was taken to the independent mechanic, who reported the mileage at 105,000. The key was stuck in the ignition, but was replaced. It was discovered that there was a mileage discrepancy. The vehicle was a private sale. The seller provided the VIN from the title and a Carfax report that the vehicle had only two previous owners. At the time of the purchase, the mileage was 49,500. Upon research, the Good Car report indicated that there were several…
Electrical System · reported Aug 18, 2021
The anti-theft/ passlock system fault in this generation of GM vehicles is very widespread and effects a large percentage of vehicles in this generation. I am sure there have been hundreds if not thousands of complaints about same issue and GM refuses to fix the problem. The problem causes the car to randomly shut off due to anti theft fault and can happen on interstate, highway or in town driving. This is a very dangerous fault and very expensive for owners especially when dealerships themselves don't even know what they are dealing with. They will throw parts at the problem with no real…
Electrical System · at 137,800 miles · reported Sep 13, 2020
The turn signals work sometimes and sometimes they don't work. I researched this on the internet and it seams to be a serious problem with this car make. If there are no recalls on this there should be. This is a major safety hazard. I just bought this car for my teenage son.
Service Brakes · at 42,000 miles · reported Sep 7, 2020
The hydraulic brake lines between the front and rear of the car corroded and quickly leaked fluid out so the brakes no longer functioned. The fluid leaked out when the car was parked after driving on the highway the night before. If this happened when I was driving the results could have been catestophic my mechanic stated that this is a common problem with chevys. I saved some of the brake lines he had to remove.
Electrical System · at 131,652 miles · reported Sep 22, 2019
The characteristics of the problem are as follows: the engine just dies randomly. When the engine dies, I noted the gauges all indicated the key was in the off position, even though the key had not been touched. They by turning the key to the off position and wiggling it only after bringing the vehicle to a complete stop and putting the gear shift in the park position, could I get the car to start and be on my way. This same condition happens at 65 MPH on the freeway; at 0 MPH; 5 MPH; approaching a stop sign; slowing the vehicle, and other condition while driving that you can think of type…

Other Chevrolet Malibu years

Compare all Chevrolet Malibu years · All Chevrolet models

Frequently asked questions

Does the 2002 Chevrolet Malibu have any recalls?

Yes — NHTSA lists 2 recalls for the 2002 Chevrolet Malibu: 14V-400 (electrical system), 02V-107 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Chevrolet Malibu?

Owners report electrical system problems most often (270 reports), followed by exterior lighting (165). The typical mileage when problems were reported is about 70,000 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.