2004 Chevrolet Corvette recalls and problems

The 2004 Chevrolet Corvette has 2 safety recalls and 217 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Recalls
2
Complaints
217
Crashes / fires
4 / 1
Injuries / deaths
2 / 0

Recalls may cover only some 2004 Chevrolet Corvette vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Chevrolet Corvette recalls

Recall 04V-273: Steering

Reported Jun 9, 2004 · 41,928 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain passenger vehicles involved in this campaign, the lower control arm ball stud nut/washer assemblies with washers were made of the wrong material. The washers may fracture and become loose or fall away from the vehicle, reducing clamp load. Separation of the control arm ball stud and steering knuckle, due to disengagement of the tapered attachment and retaining nut, is possible.

Risk: If the control arm separates from the knuckle, the affected corner of the vehicle will drop and the control arm would be forced downward, contacting the wheel. The affected wheel could tilt outward and create a dragging action that would tend to slow the vehicle and create a tendency for the vehicle to turn in the direction of the affected wheel. In extreme situations, the affected wheel assembly could separate from the vehicle. Separation of the wheel assembly would also sever that wheel;s hydraulic brake hose and result in diminished braking performance of the vehicle, which could result in a crash.

Fix: Dealers will inspect the ball stud joints and measure the torque of the nut for all front lower control arms in all models affected as well as the rear lower control arms on the xlr and corvette. If the torque is not at specification, the dealers will replace the ball stud, the knuckle, and the nut. If the torque is at specification, the dealers will replace the nut/washer assembly only. The recall will begin on august 25, 2004. Owners should contact cadillac at 1-866-982-2339 or chevrolet at 1-800-630-2438.

Recall 04V-060: Steering

Reported Feb 9, 2004 · 126,624 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain passenger vehicles equipped with electronic column lock systems (Ecl), when the ignition switch is turned to "lock," the ecl system prevents turning of the steering system. When the vehicle is started, the ecl unlocks the steering system. The vehicle is designed so that if the column fails to unlock when the vehicle is started and the customer tries to drive, the fuel supply will be shut off so that the vehicle cannot move when the vehicle cannot be steered. If voltage at the powertrain control module is low or interrupted, however, the fuel shut off may not occur and the vehicle can be accelerated while the steering system is locked. Also when the control system shows that the ecl is unlocked and the vehicle is being driven, the lock pin location can vary. Depending on the location of the lock plate relative to the switch transition point, there could then be contact between the lock plate and pin causing the steering to lock while driving .

Risk: If this occurs, a crash could occur without warning.

Fix: On vehicles equipped with an automatic transmission, the dealer will disable the steering column lock by removing the column lock plate. When the ignition key is removed, the transmission shifter will lock but the steering column will not lock. On vehicles equipped with a manual transmission, the dealer will reprogram the powertrain control module, perform a dimensional check of the column lock and, if necessary, replace the lock plate. The steering column on these vehicles will continue to lock when the key is removed. Owner notification to owners of 1997 vehicles equipped with automatic transmissions began on april 26, 2004. Owners of 1998 through 2004 vehicles (Except 1997-1998 manual transmission vehicles) will be notified beginning on august 2, 2004. The remaining owners (1997-1998 manual transmission vehicles) will be notified later in 2004, when parts are available. Owners should contact chevrolet at 1-800-630-2438.

2004 Chevrolet Corvette problems reported by owners

Problem areaReports
Fuel System, Gasoline97
Fuel/Propulsion System52
Steering37
Electrical System12
Electronic Stability Control (ESC)8
Service Brakes7
Traction Control System5
Visibility4
Air Bags4
Vehicle Speed Control4
Engine and Engine Cooling3
Structure3

Most reported parts

  • Fuel System, Gasoline › Storage › Tank Assembly — 12
  • Steering › Column Locking › Anti-Theft Device — 7
  • Steering › Column — 3
  • Visibility › Power Window Devices and Controls — 3
  • Fuel System, Gasoline › Delivery › Fuel Pump — 2
  • Fuel System, Gasoline › Storage — 2
  • Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings — 2
  • Structure › Body › Roof and Pillars — 2

Typical mileage at the time of the problem: 33,200 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Chevrolet Corvette complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · reported Aug 1, 2024
- Fuel tank leaks - gasoline puddles under car, heavy fumes - Fire / explosion hazard - Confirmed by local mechanic as existing problem in that year - Inspected and confirmed by selling dealer - trying to repair - No auto warning, smell of fumes and gas on garage floor day after delivery of car
Engine · at 30,000 miles · reported Dec 15, 2023
The contact owns a 2004 Chevrolet Corvette. The contact stated while driving, the vehicle failed to move farther than five feet before the vehicle stalled and lost motive power. The pull-out key and wait-ten-seconds message were displayed. The contact had to release the key from the ignition and restart the vehicle. The contact called an independent mechanic and was unable to determine the cause of the failure. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified about the failure. The failure mileage was approximately 30,000.
Fuel/Propulsion System · reported Nov 24, 2023
A month after I purchased the car with approximately 40k miles, I took the car in for an oil change at the dealership and was told there was a major leak in the left fuel tank and at the crossover tube. This leaking fuel is leaking onto the exhaust. It would cost at least $4,000 to repair. I can not afford this. It is too dangerous to drive. I have no other car. Supposedly, my vin number is 200 numbers away from being included in the recall for the same issue and that you have 43 pages of complaints about. Did I mention that the crossover tube is a backordered part because so many are needed…
Fuel System, Gasoline · at 44,000 miles · reported Aug 7, 2023
The contact owns a 2004 Chevrolet Corvette. The contact stated while driving approximately 35 MPH, the odor of gasoline was detected by the contact and his wife. The contact stated no warning light was illuminated. The contact stated that the odor of gasoline was strongest in the cabin after refueling the vehicle to a full tank. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that a cross fill tube needed to be installed. The vehicle had been repaired. The contact stated that the gasoline odor was again detected while driving at various speeds. The…
Fuel/Propulsion System · reported Apr 5, 2023
In 2011 Chevrolet acknowledged an issue with the fuel system as the the attached letter states. I was not the owner of the vehicle in 2011 and since the issue was not elevated to an official recall it did not show up on the car fax report and I thus was unaware of this potential safety hazard. My car has now developed all the symptoms of the fuel tank leak with fumes in the car and gas dripping on the garage floor when parked. Although my car only has 30,000 miles the end date for GM to provide repair was August 11, 2011. The significant risk to passengers, the car, and my home when the car is…

Other Chevrolet Corvette years

Compare all Chevrolet Corvette years · All Chevrolet models

Frequently asked questions

Does the 2004 Chevrolet Corvette have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Chevrolet Corvette: 04V-273 (steering), 04V-060 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Chevrolet Corvette?

Owners report fuel system, gasoline problems most often (97 reports), followed by fuel/propulsion system (52). The typical mileage when problems were reported is about 33,200 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.