2004 Chevrolet Aveo recalls and problems

The 2004 Chevrolet Aveo has 2 safety recalls and 206 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Recalls
2
Complaints
206
Crashes / fires
23 / 9
Injuries / deaths
20 / 2

Recalls may cover only some 2004 Chevrolet Aveo vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Chevrolet Aveo recalls

Recall 14V-261: Exterior Lighting

Reported May 19, 2014 · 218,000 vehicles affected · General Motors LLC

Problem: General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Risk: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Fix: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

Recall 04V-407: Seat Belts

Reported Aug 17, 2004 · 32,301 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain passenger vehicles, the rear safety belt can become twisted.

Risk: If this occurs the safety belt retractor may lock in position so that the belt cannot be used. In the event of a vehicle crash, personal injury to the seat occupant could occur.

Fix: Dealers will install a safety belt webbing guide to prevent the belt from twisting. The recall began on october 15, 2004. Owners should contact chevrolet at 1-800-630-2438. Vehicle owners located in guam should contact GM customer assistance at 1-671-648-8453.

2004 Chevrolet Aveo problems reported by owners

Problem areaReports
Engine and Engine Cooling64
Electrical System38
Air Bags23
Engine21
Seat Belts20
Power Train20
Exterior Lighting14
Steering9
Fuel System, Gasoline9
Service Brakes, Hydraulic8
Vehicle Speed Control6
Structure6

Most reported parts

  • Engine and Engine Cooling › Cooling System — 14
  • Engine and Engine Cooling › Engine — 13
  • Seat Belts › Rear/Other — 9
  • Power Train › Automatic Transmission — 8
  • Air Bags › Frontal — 5
  • Visibility › Windshield Wiper/Washer — 3
  • Engine and Engine Cooling › Exhaust System › Emission Control — 3
  • Electrical System › Ignition — 3

Typical mileage at the time of the problem: 60,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Chevrolet Aveo complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Air Bags · at 208,000 miles · reported Jul 24, 2019
Takata recall. On october 13th 2018 I was in a horrific accident while on the highway was an single car accident my tire shredded but still maintained air and my airbags didn't deploy on either side and I got a broken nose and a few facial fractures. Now I have severe headaches everyday since then.
Visibility/Wiper · at 60,000 miles · reported Dec 1, 2018
What's with aveo's passenger side windshield wiper? It skids off the window and wipes the trim. When I first bought my car I thought someone made a mistake and put on the wrong size. When they needed replaced, I replaced the whole arm with a set matching maker specifications. And made no improvement at all. The tip of the passenger side wiper still swings clear off the window. Did somebody make off with the designer's ruler? Any chance they might give it back? I'd really like a windshield wiper that fits; don't really need one for the trim...
Engine · at 116,000 miles · reported Sep 28, 2018
The contact owns a 2004 chevrolet aveo. While driving 45 MPH, smoke appeared under the hood. The contact stated that the coolant pump housing fractured and coolant leaked out, which caused the smoke. The vehicle was not taken to a dealer to be diagnosed or repaired. The manufacturer stated that the vehicle was not under warranty and suggested taking the vehicle to a dealer. The failure mileage was approximately 116,000.
Electrical System · at 110,468 miles · reported Jul 18, 2018
Ignition switch is overheating. The longer the car is driven (10-15 miles) the hotter it is becoming. It heats up so much that the ignition key becomes quite hot as well...but the switch itself is even hotter. I fear there will be an electrical fire starting soon, and have already decided to stop at intervals to turn the ignition off so it cools down. It doesn't make any difference if it's driven fast or slow, driving still heats up the ignition switch. The only odd occurrence that might be somehow connected is the right turn signal bulb needed replaced since this started.
Electrical System · at 91,000 miles · reported Jul 26, 2017
The contact owns a 2004 chevrolet aveo. The contact stated that while driving at various speeds, the vehicle would suddenly shut off when pressing the accelerator pedal. The vehicle was taken to haley automotive group dealer located in richmond, va but the cause of the failure could not be determined. The manufacturer was notified of the failure. The failure mileage was 91,000. ...updated 08/31/17

Other Chevrolet Aveo years

Compare all Chevrolet Aveo years · All Chevrolet models

Frequently asked questions

Does the 2004 Chevrolet Aveo have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Chevrolet Aveo: 14V-261 (exterior lighting), 04V-407 (seat belts). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Chevrolet Aveo?

Owners report engine and engine cooling problems most often (64 reports), followed by electrical system (38). The typical mileage when problems were reported is about 60,000 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.