2021 Chevrolet 5500HD recalls and problems

The 2021 Chevrolet 5500HD has 2 safety recalls and 1 owner complaint filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Urgent: recall 23V-266 carries a "park outside" warning. Contact a dealer before driving.
Recalls
2
Complaints
1
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2021 Chevrolet 5500HD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2021 Chevrolet 5500HD recalls

Recall 23V-266: Service Brakes, Hydraulic

Park outsideReported Apr 13, 2023 · 40,428 vehicles affected · General Motors, LLC

Problem: General Motors. LLC (GM) is recalling certain 2019-2023 Chevrolet 4500HD, 5500HD, and 6500HD Medium-Duty trucks. The brake pressure sensor assembly may leak brake fluid into the brake pressure switch and cause an electrical short-circuit.

Risk: An electrical short in the brake pressure switch can overheat the circuit and increase the risk of a fire while driving or parked.

Fix: Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the master cylinder pressure sensor and inspect the wire harness, replacing it, if necessary, free of charge. Owner notification letters were mailed July 11, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N222375270.

Recall 22V-874: Equipment

Reported Nov 23, 2022 · 5,861 vehicles affected · General Motors, LLC

Problem: General Motors, LLC (GM) is recalling certain 2021-2022 Chevrolet 4500HD/5500HD/6500HD vehicles. The hex flange lock nuts used in the suspension and steering joints, were improperly heat treated and may break.

Risk: Broken hex flange lock nuts may cause a loss of tension, leading to steering instability, and increasing the risk of a crash.

Fix: Dealers will replace the hex flange lock nuts as necessary, free of charge. Interim owner notification letters informing owners of the safety risk were mailed December 27, 2022. Owner notification letters were mailed February 10, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N222391080.

2021 Chevrolet 5500HD problems reported by owners

Problem areaReports
Service Brakes1

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2021 Chevrolet 5500HD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · reported Oct 25, 2026
The truck has under 13,000 miles as of October 2026. The brake lines are all completely rusted and some rusted all the way through causing brake leaking and brake loss. This is a complete failure on Gm parts by using sub par parts. I was alerted by the stabiltrak and brake light on dash to the issue. Took to my Gm dealer Sapaugh GM, they made video stating the entire brake line system is completely rusted on a 4 and half year old truck with low miles. This truck is routinely neutralized and power washed with hot power washer. my extended warranty will not cover. I have GM vehicle with 150,000…

Other Chevrolet 5500HD years

Compare all Chevrolet 5500HD years · All Chevrolet models

Frequently asked questions

Does the 2021 Chevrolet 5500HD have any recalls?

Yes — NHTSA lists 2 recalls for the 2021 Chevrolet 5500HD: 23V-266 (service brakes, hydraulic), 22V-874 (equipment). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2021 Chevrolet 5500HD?

Owners report service brakes problems most often (1 reports).

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.