2004 Buell XB9S recalls and problems

The 2004 Buell XB9S has 1 safety recall and 1 owner complaint filed with NHTSA. Recall repairs are free at any Buell dealer.

Recalls
1
Complaints
1
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Buell XB9S vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Buell XB9S recalls

Recall 03V-494: Electrical System

Reported Dec 2, 2003 · 581 vehicles affected · BUELL MOTORCYCLE CO.

Problem: On certain motorcycles, the wire that provides power to the horn, due to misrouting, can become frayed from contact with the horn bracket mounting bolt. As a result, the horn wire may become exposed, and when the horn button is pushed, either the horn circuit fuse or the key switch fuse can blow.

Risk: If the key switch fuse blows, the vehicle can stall, which could result in a crash. If the horn fuse blows, there will be a loss of power to the horn and rear brake light.

Fix: Dealers will inspect and correct the wire routing, if necessary. Owner notification began on december 23, 2003. Owners should contact buell at 1-414-342-4680.

2004 Buell XB9S problems reported by owners

Problem areaReports
Exterior Lighting1

Most reported parts

  • Exterior Lighting › Headlights — 1

Typical mileage at the time of the problem: 5,400 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Buell XB9S complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Exterior Lighting · at 5,400 miles · reported Feb 21, 2007
Headlight on my buell firebolt xb12r is dangerously dim. The reflective coating on the inside of the headlamp has deteriorated to the point where I cannot see at night. I have replace the housing once and my new housing has the same issue after less than a year of use.

Other Buell XB9S years

No other model years have data.

Compare all Buell XB9S years · All Buell models

Frequently asked questions

Does the 2004 Buell XB9S have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Buell XB9S: 03V-494 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Buell XB9S?

Owners report exterior lighting problems most often (1 reports). The typical mileage when problems were reported is about 5,400 miles.

Are Buell recall repairs free?

Yes. Safety recall repairs are free at authorized Buell dealers, whether you are the first owner or bought the car used.