2005 BMW R1200 GS recalls and problems

The 2005 BMW R1200 GS has 7 safety recalls and 37 owner complaints filed with NHTSA. Recall repairs are free at any BMW dealer.

Recalls
7
Complaints
37
Crashes / fires
2 / 0
Injuries / deaths
2 / 0

Recalls may cover only some 2005 BMW R1200 GS vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 BMW R1200 GS recalls

Recall 20V-471: Fuel System, Gasoline

Reported Aug 10, 2020 · 16,926 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.

Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire.

Fix: BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1-800-525-7417.

Recall 06V-164: Service Brakes, Hydraulic

Reported May 15, 2006 · 13,200 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, under rapid, repeated, and unusually harsh braking, loss of ABS capability could temporarily occur.

Risk: Temporary loss of ABS braking could increase the risk of a crash.

Fix: Dealers will add a physical restriction, in the form of a banjo bolt with a flow restrictor to the brake line, and on certain models dealers will install new front brake discs of a slightly larger thickness free of charge. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1-800-831-1117.

Recall 06V-134: Service Brakes, Hydraulic

Reported Apr 24, 2006 · 9,260 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, if certain procedures are performed that involves removal of the front left brake caliper, the ABS sensor cable can be routed incorrectly and when the caliper is reinstalled, the sensor cable can come into contact and rub against the front brake disc. Overtime, if the chafing becomes severe, it is possible to lose the ABS function.

Risk: Loss of ABS function could increase the risk of a crash during certain riding conditions.

Fix: Dealers will attach additional retaining clips free of charge to the ABS sensor cable, which will provide a more secure connection to the wheel carrier. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1-800-831-1117.

Recall 05V-172: Engine and Engine Cooling

Reported Apr 27, 2005 · 500 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, exposure of the throttle housing to road debris could fall and become caught between the throttle-body and the engine block.

Risk: This could restrict movement of the throttle-cable pulley that, in turn, could affect throttle operation and increase the risk of a crash.

Fix: Dealers will install a cover over the throttle-cable pulley free of charge. The recall began on may 10, 2005. Owners may contact bmw at 1-800-831-1117.

Recall 05V-082: Fuel System, Gasoline

Reported Mar 3, 2005 · 3,084 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, the defect involves a water leak around the fuel pump that is integrated within the fuel tank. An o-ring seal attached to the pump's electronic housing does not meet specifications and water can bypass this seal and contact the pump electronics.

Risk: Engine stalling, or a failure to start, could occur without prior warning. If stalling were to occur while the motorcycle was being driven, the rider would be unable to maintain speed or accelerate and a crash could occur without prior warning.

Fix: Dealers will replace a sealing ring. If the fuel pump electronic unit is corroded, it will be replaced free of charge. The recall began may 9, 2005. Additional my 2005 r1200 gs motorcycles were added to this recall in december 2005. Owners of my 2005 motorcycles will receive a notification during february 2006 through august 2006. Owners may contact bmw at 1-800-831-1117.

Recall 04V-576: Service Brakes, Hydraulic

Reported Dec 6, 2004 · 485 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, an adapter in the rear brake line connects a rigid section to a flexible section. If the rigid section is not properly engaged in the adapter, it is possible for a leak to develop.

Risk: Brake fluid loss could result. The rear braking capability would not be possible, increasing the risk of a crash.

Fix: Dealers will inspect the rear brake line and adapter. If the inspection reveals that the rigid section of the brake line is not properly engaged in the adapter, then the entire adapter will be replaced. The recall began december 15, 2004. Owners should contact bmw at 1-800-831-1117.

Recall 04V-297: Service Brakes, Hydraulic

Reported Jun 22, 2004 · 99 vehicles affected · BAYERISCHE MOTOREN WERKE

Problem: On certain motorcycles, the integral anti-lock brake system (Iabs) sensor sealing o-ring connection at the rear axle housing may be damaged. An oil leak may develop.

Risk: If this happens, oil could contact the rear wheel and the rear wheel brake disk, and the rider may not be able to control the motorcycle. A crash could occur.

Fix: Dealers will replace the rear wheel iabs sensor sealing o-ring. The recall began july 14, 2004. Owners should contact bmw at 1-800-831-1117.

2005 BMW R1200 GS problems reported by owners

Problem areaReports
Power Train13
Fuel/Propulsion System11
Structure4
Service Brakes4
Service Brakes, Hydraulic3
Fuel System, Gasoline3
Electrical System2
Exterior Lighting2
Suspension1
Engine and Engine Cooling1
Wheels1
Steering1

Most reported parts

  • Structure › Body — 2
  • Fuel System, Gasoline › Delivery › Fuel Pump — 2
  • Electrical System › Wiring — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
  • Structure › Motorcycle › Kickstand/Center Stand — 1
  • Suspension › Front › Wheel Bearing — 1
  • Power Train › Axle Assembly › Axle Shaft › Seal — 1
  • Exterior Lighting › Tail Lights — 1

Typical mileage at the time of the problem: 30,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 BMW R1200 GS complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · at 24,000 miles · reported Oct 31, 2018
The contact owns a 2005 bmw r1200 gs. The contact stated that while driving approximately 20 MPH, fuel had leaked from the fuel pump flange and sprayed onto the riders leg and parts of the motorcycle. The cause of the failure was not diagnosed or repaired. The manufacturer and an unknown local dealer were notified of the failure but no assistance was offered. The contact was informed that the motorcycle was not included in the NHTSA campaign number: 13v617000 (Fuel system) although the motorcycle had experienced the same failure listed in the recall. The failure mileage was 24,000.
Service Brakes · at 51,010 miles · reported May 18, 2015
I experienced a 100% no brakes situation coming into a slow speed 90 degree turn on a back road. Luckily I hadn't been going to fast and was able to down shift and scrub a little speed but forced with only engine braking and a very old asphalt road covered in gravel I had to lay it down to stop from going into a 60ft+ ravine. I've put 250-300k of street riding under my butt and this is the first time I've laid a bike down. I did hurt my left leg and I have a huge bruise there now and my crash bars prevented any major damage to the bike but it did still cause about $500 in damages. I'm well…
Service Brakes · at 62,000 miles · reported Oct 10, 2014
Upon replacing rear tire at the bmw dealership, noticed a cracked rear wheel flange. These cracks appeared on 4 of 5 attachment points where the flange bolts onto the rear drive. This is a part that holds the wheel to the motorcycle. Spoke to bmw na and they do recognize the problem as inherent defect, and have not recalled despite having redesigned the replacement part several times over the last few years (Implied admission by bmw of the inherent defect due to redesign). This is safety issue related to an inherent defect of safety critical part - the rear wheel flange. Failure of this part…
Structure · at 47,000 miles · reported Jul 7, 2014
The contact owns 2005 bmw r1200 gs. The contact stated that while inspecting the motorcycle, the contact discovered that there was a crack on the rear wheel flange. The motorcycle was taken to a dealer where it was diagnosed with a fractured wheel flange. The manufacture was made aware of the failure. The failure and current mileage was 47,000.
Service Brakes · at 32,390 miles · reported Jun 4, 2014
I was replacing my rear brake rotor. The rotor is bolted to a piece called a flange (Part number 33117722831) using 5 bolts. I found that each of the 5 bolt holes in the flange are cracked. If this part were to come apart while riding I think it would cause the rear wheel to lock up and skid or possibly worse. The flange (Part number 33117722831) is also part of the power train and rear wheel drive system (Also known as the final drive system) for the bmw r1200gs motorcycle. The bmw must know that this is a dangerous problem because they have redesigned the part. Searching the internet for…

Other BMW R1200 GS years

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Frequently asked questions

Does the 2005 BMW R1200 GS have any recalls?

Yes — NHTSA lists 7 recalls for the 2005 BMW R1200 GS: 20V-471 (fuel system, gasoline), 06V-164 (service brakes, hydraulic), 06V-134 (service brakes, hydraulic), 05V-172 (engine and engine cooling), 05V-082 (fuel system, gasoline) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 BMW R1200 GS?

Owners report power train problems most often (13 reports), followed by fuel/propulsion system (11). The typical mileage when problems were reported is about 30,000 miles.

Are BMW recall repairs free?

Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.