2000 BMW 540i recalls and problems

The 2000 BMW 540i has 2 safety recalls and 31 owner complaints filed with NHTSA. Recall repairs are free at any BMW dealer.

Urgent: recall 19V-015 carries a "do not drive" warning. Contact a dealer before driving.
Recalls
2
Complaints
31
Crashes / fires
1 / 2
Injuries / deaths
3 / 0

Recalls may cover only some 2000 BMW 540i vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2000 BMW 540i recalls

Recall 19V-015: Air Bags

Do not driveReported Jan 14, 2019 · 157,549 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.

Recall 00V-048: Exterior Lighting

Reported Feb 17, 2000 · 17,700 vehicles affected · BAYERISCHE MOTOREN WERKE

Problem: Vehicle description: passenger vehicles. The brake lamps in these vehicles are controlled by a switch activated by the movement of the brake pedal. This switch could fail internally, causing it to remain either in the "brake lamps off" position or in the "brake lamps on" position.

Risk: If this happens, the brake lamps either will not operate or will be continuously illuminated, regardless of brake pedal position.

Fix: Dealers will inspect and, if necessary, replace the existing brake lamp switch with an improved switch.

2000 BMW 540i problems reported by owners

Problem areaReports
Air Bags8
Engine and Engine Cooling8
Electrical System8
Exterior Lighting3
Unknown or Other2
Engine2
Visibility1
Fuel System, Gasoline1
Tires1
Service Brakes, Hydraulic1
Steering1

Most reported parts

  • Engine and Engine Cooling › Cooling System › Radiator Assembly — 5
  • Air Bags › Frontal — 3
  • Engine and Engine Cooling › Cooling System — 2
  • Visibility › Windshield — 1
  • Fuel System, Gasoline › Storage › Tank Assembly — 1
  • Tires › Tread/Belt — 1
  • Electrical System › Ignition › Module — 1
  • Electrical System › Wiring › Front Underhood — 1

Typical mileage at the time of the problem: 91,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2000 BMW 540i complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Exterior Lighting · reported Oct 5, 2024
The audio suddenly stops and my turn signals also stop working. When this happens when I'm in traffic, this is very frightening because I cannot signal lane changes or turns. Turning off the ignition and restarting the car always fixes the turn signals but only sometimes fixes the audio. It usually takes several restarts before the audio works. When in the failed condition with no audio and no turn signals and the engine running, disconnecting the Dynavin D9 "ibus box" from the vehicle instantly fixes the turn signals but not the audio. It has not been reproduced or confirmed nor has it been…
Air Bags · reported Aug 20, 2023
Car had sat for about a week since I had driven it. I opened the driver door, inserted the key, and turned the key to the starting position. It failed to crank after the dash lights lit up and then the driver steering wheel airbag deployed in my face. The car was on flat ground and the temperature was not extremely hot or extremely cold. The previous several times I had driven the car there was no indication of an SRS light and the car started perfectly every time.
Air Bags · reported Jul 6, 2023
I needed to move the car after it was sitting for about 3 weeks. It would not start due to the battery was run down. As soon as I started charging the battery, the front passenger airbag exploded causing extensive damage to the dashboard and windshield. Thank god my wife was not sitting in the car. I have not contacted anyone about this. It happened a few hours ago. It is about 93 degrees with very high humidity. I am sending this report because someone could have been killed.
Engine · at 130,000 miles · reported Mar 14, 2014
The contact owns a 2000 bmw 540i. The contact stated that while driving 10 MPH, she heard a loud noise as metal shards started to fall from the engine compartment. The contact mentioned that the check engine and the coolant warning lamps were illuminated before the vehicle stalled. The contact stated that after inspecting the vehicle, she noticed that the clutch fan had become separated and coolant was leaking. The vehicle was towed to the dealer where the technician diagnosed that the clutch fan was fractured and cutting through the engine compartment. The manufacturer made aware of the…
Exterior Lighting · at 99,021 miles · reported Nov 14, 2013
The contact owns a 2000 bmw 540i. The contact stated that the brake lights remained illuminated, causing them to overheat and melt the casing. The vehicle was taken to the dealer where the technician advised that the vehicle was not included in NHTSA campaign number: 00v048000 (Exterior lighting). The manufacturer was made aware of the failure. The vehicle was not repaired. The VIN was not available. The failure and current mileage was 99,021.

Other BMW 540i years

Compare all BMW 540i years · All BMW models

Frequently asked questions

Does the 2000 BMW 540i have any recalls?

Yes — NHTSA lists 2 recalls for the 2000 BMW 540i: 19V-015 (air bags), 00V-048 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2000 BMW 540i?

Owners report air bags problems most often (8 reports), followed by engine and engine cooling (8). The typical mileage when problems were reported is about 91,000 miles.

Are BMW recall repairs free?

Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.