2025 BMW 540i Xdrive recalls and problems
The 2025 BMW 540i Xdrive has 3 safety recalls. Recall repairs are free at any BMW dealer.
Recalls may cover only some 2025 BMW 540i Xdrive vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2025 BMW 540i Xdrive recalls
Recall 26V-422: Service Brakes, Hydraulic, Electronic Stability Control (ESC)
Problem: BMW of North America, LLC (BMW) is recalling certain 2025 Mini Cooper S, Mini Countryman S All4, X2, 2024 Rolls-Royce Spectre, 2023-2025 i7, 7 Series, X7, 2024-2025 i5, 5 Series, 2023-2024 XM, X1, 2024-2025 X6, and X5 vehicles. The integrated brake (IB) system may malfunction and result in a loss of power brake assist or cause the Antilock Brake (ABS) and Dynamic Stability Control (DSC) systems to not function properly.
Risk: A loss of power brake assist can extend the distance required to stop the vehicle. Additionally, malfunctioning ABS and/or DSC systems can cause a loss of vehicle control. Either of these scenarios can increase the risk of a crash.
Fix: The Integrated brake system will be inspected and, if necessary, replaced, free of charge. Owner notification letters are expected to be mailed August 21, 2026. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce customer service at 1-877-877-3735. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov beginning August 21, 2026. Vehicles previously repaired under recall 24V739 or 24V104 will need to have the new remedy completed.
Recall 24V-870: Air Bags
Problem: BMW of North America, LLC (BMW) is recalling certain 2025 530i and 540i xDrive vehicles. The air bag control unit may have been manufactured incorrectly, which can result in the air bags not deploying as intended.
Risk: Air bags that do not deploy as intended during a crash increases the risk of injury.
Fix: Dealers will replace the air bag control unit, free of charge. The vehicles have not been sold from dealer inventory and therefore no owner letters will be mailed. Owners may contact BMW customer service at 1-800-525-7417.
Recall 24V-714: Steering
Problem: BMW of North America (BMW) is recalling certain 2024-2025 530i xDrive, 540i xDrive, 2024-2025 i5 eDrive40, i5 M60 xDrive, 2025 i5 xDrive40, 2024 740i xDrive, 760i xDrive, 750e xDrive, i7 eDrive50, i7 xDrive60, and i7 M70 xDrive vehicles. The steering spindle may break requiring a greater steering effort to control the vehicle.
Risk: A sudden increase in required steering effort increases the risk of a crash.
Fix: Dealers will replace the steering spindle's double universal joint, free of charge. Owner notification letters were mailed November 22, 2024. Owners may contact BMW Customer Service at 1-800-525-7417.
Other BMW 540i Xdrive years
Frequently asked questions
Does the 2025 BMW 540i Xdrive have any recalls?
Yes — NHTSA lists 3 recalls for the 2025 BMW 540i Xdrive: 26V-422 (service brakes, hydraulic, electronic stability control (esc)), 24V-870 (air bags), 24V-714 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
Are BMW recall repairs free?
Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.