2015 BMW 535d recalls and problems

The 2015 BMW 535d has 3 safety recalls and 6 owner complaints filed with NHTSA. Recall repairs are free at any BMW dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

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Recalls may cover only some 2015 BMW 535d vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2015 BMW 535d recalls

Recall 21V-907: Fuel System, Diesel

Reported Nov 19, 2021 · 50,404 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain 2013-2018 328d, 328d xDrive, 2014-2018 328d Sports Wagon, 328d xDrive Sports Wagon, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV, and 2014-2017 X5 xDrive35d SAV diesel vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Risk: A melting intake manifold increases the risk of a fire.

Fix: Dealers will replace the EGR cooler and inspect the intake manifold, replacing it as necessary, free of charge. This recall includes all vehicles previously recalled under 18V-755. Vehicles previously recalled under 18V-755 will need to have the new remedy performed for this recall. An interim owner notification letter was mailed on January 18, 2022. The remedy is expected to be available in June 2022. Owner notification letters were mailed on July 6, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Recall 21V-586: Fuel System, Diesel

Reported Jul 29, 2021 · 11,216 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain 2014-2018 328d, 328d xDrive, X5 xDrive35d, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, and 2015-2017 X3 xDrive28d vehicles. The high-pressure fuel pump may fail.

Risk: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Fix: Dealers will replace the high-pressure fuel pump, free of charge. Owner notification letters were mailed on January 14, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Recall 18V-755: Engine and Engine Cooling

Reported Oct 25, 2018 · 44,368 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain 2013-2018 BMW 328d and 328d xDrive, 2014-2018 328d Sports Wagon and 328d xDrive Sports Wagon, 2014-2016 535d and 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV and 2014-2017 X5 xDrive35d SAV vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. If the EGR cooler leaks internally, the coolant can mix with diesel engine soot. The high EGR temperatures may result in these particles possibly smoldering and melting the intake manifold.

Risk: The melting intake manifold can increase the risk of a fire.

Fix: BMW will notify owners, and dealers will inspect and replace the EGR cooler as necessary. If a leak has already occurred, the engine intake manifold will also be replaced. These repairs will be made free of charge. The recall began May 13, 2019. Owners may contact BMW customer service at 1-800-525-7417.

2015 BMW 535d problems reported by owners

Problem area	Reports
Engine	2
Fuel System, Diesel	2
Fuel/Propulsion System	2

Typical mileage at the time of the problem: 100,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2015 BMW 535d complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · reported Oct 14, 2024

The oxygen sensor on my 2015 BMW 535D Diesel has become faulty. BMW has extended the warranty on Oxygen sensor for diesel vehicles to 10 years OR 120,000 miles. My car is still within 10 year threshold, but at 137,000 miles. It seems BMW has set a mileage threshold exactly before the parts start malfunctioning. The faulty oxygen sensors cause very bad fuel consumption. The mileage warranty threshold be lifted or increased.

Fuel/Propulsion System · reported Oct 14, 2024

Fuel System, Diesel · at 100,000 miles · reported Mar 21, 2023

The contact owns a 2015 BMW 535D. The contact received notification of NHTSA Campaign Number: 21V907000 (Fuel System, Diesel) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated the when the vehicle was started, the exhaust had begun to emit a large cloud of white smoke from the tailpipe. The contact was aware of NHTSA Campaign Number: 21V907000 (Fuel System, Diesel), and turned the vehicle off and had it towed to a…

Fuel System, Diesel · reported Sep 8, 2022

The contact owns a 2015 BMW 535D. The contact received notification of NHTSA Campaign Number: 21V907000 (Fuel System, Diesel) however, the part to do the recall repair was not yet available. The dealer was not made aware of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact had not experienced a failure. Parts distribution disconnect

Engine · reported Aug 11, 2022

My 2015 BMW 535d, VIN number: [XXX] is failing post catalytic 02 sensors. I replaced both of the post-catalytic 02 sensors after 1,040 miles and failed again last week on August 3, 2022. I believe the root cause may be related to the NHTSA Recall Number 21V907. BMW North America has not provided a remedy since notification in November 2021. Recall Status Recall Incomplete, remedy not yet available Summary EXHAUST GAS RECIRCULATION (EGR) COOLER: The issue involves the Exhaust Gas Recirculation (EGR) system which contains an integrated cooling component ("Cooler"). Over time, a leak of cooling…

Other BMW 535d years

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Frequently asked questions

Does the 2015 BMW 535d have any recalls?

Yes — NHTSA lists 3 recalls for the 2015 BMW 535d: 21V-907 (fuel system, diesel), 21V-586 (fuel system, diesel), 18V-755 (engine and engine cooling). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2015 BMW 535d?

Owners report engine problems most often (2 reports), followed by fuel system, diesel (2). The typical mileage when problems were reported is about 100,000 miles.

Are BMW recall repairs free?

Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.