2004 BMW 325xi recalls and problems

The 2004 BMW 325xi has 4 safety recalls and 55 owner complaints filed with NHTSA. Recall repairs are free at any BMW dealer.

Urgent: recall 20V-018, recall 14V-428, recall 15V-318 carry a "do not drive" warning. Contact a dealer before driving.
Recalls
4
Complaints
55
Crashes / fires
7 / 1
Injuries / deaths
6 / 0

Recalls may cover only some 2004 BMW 325xi vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 BMW 325xi recalls

Recall 20V-018: Air Bags

Do not driveReported Jan 15, 2020 · 292,948 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain 2000-2005 323iT, 325iT, 325xiT, 320i, 323i, 325i, 325xi, 328i, 330i and 330xi and 2000-2006 323Ci, 325Ci, 328Ci, 330Ci, M3 Coupe, 323Cic, 325Cic, 330Cic, and M3 Convertible vehicles equipped with non-desiccated frontal Takata PSAN inflators and PSPI passenger frontal air bag inflators containing phase stabilized ammonium nitrate (PSAN) propellant that were used as interim remedy parts for previous Takata recalls. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: BMW will notify owners, and dealers will replace the passenger's front air bag, free of charge. The recall began February 13, 2020. Owners may contact BMW customer service at 1-800-525-7417.

Recall 14V-428: Air Bags

Do not driveReported Jun 11, 2018 · 574,007 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2000 323i sedans, coupes, convertibles, and Sports Wagons; 2000 328i sedans and coupes; 2001-2005 325i sedans, coupes, convertibles, and Sport Wagons; 2001-2005 325xi sedans and Sports Wagons; 2006 325i coupes and convertibles; 2001-2006 330i sedans, coupes, and convertibles; 2001-2005 330xi sedans; and 2001-2006 M3 coupes and convertibles to address a safety defect in the passenger side frontal air bag which may produce excessive internal pressure that could cause the air bag inflator to rupture upon deployment of the air bag.

Risk: In the event of a crash necessitating deployment of the passenger's frontal air bag, excessive internal pressure could cause rupturing of the inflator resulting in metal fragments striking and potentially seriously injuring the passenger seat occupant or other occupants.

Fix: Owners are advised not to drive their vehicles until they have been repaired. BMW will notify owners, and dealers will replace the passenger side frontal air bag, free of charge. An interim notice was mailed to owners in September 2014. A second notice was mailed when an adequate supply of parts became available, on December 1, 2014. Owners may contact BMW customer service at 1-800-525-7417 or email BMW at CustomerRelations@bmwusa.com.

Recall 15V-318: Air Bags

Do not driveReported May 28, 2015 · 419,235 vehicles affected · BMW of North America, LLC

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.

Recall 11V-438: Exterior Lighting

Reported Aug 26, 2011 · 241,000 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: Bmw is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi vehicles manufactured from september 1, 2001, through march 1, 2005. Over time, resistance in the electrical contacts may cause one or more rear lamp functions (Tail light, brake light, and/or turn-signal), within the vehicle's body panel, to stop working.

Risk: Intermittent light operation reduces the ability to warn other motorists of the driver's intentions. This could cause a vehicle crash without warning.

Fix: Bmw will notify owners, and dealers will repair the vehicles free of charge. The safety recall began on february 15, 2012. Owners may contact bmw customer relations and services at 1-800-525-7417.

2004 BMW 325xi problems reported by owners

Problem areaReports
Air Bags30
Exterior Lighting9
Power Train7
Electrical System5
Engine4
Latches/Locks/Linkages3
Unknown or Other3
Vehicle Speed Control2
Seat Belts2
Structure2
Engine and Engine Cooling1
Tires1

Most reported parts

  • Power Train › Automatic Transmission — 5
  • Structure › Body — 2
  • Engine and Engine Cooling › Engine — 1
  • Exterior Lighting › Hazard Flashing Warning Lights — 1
  • Air Bags › Frontal — 1
  • Exterior Lighting › Tail Lights — 1
  • Electrical System › Wiring — 1

Typical mileage at the time of the problem: 75,480 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 BMW 325xi complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Structure · reported Jun 20, 2024
Window rolled down, but never went back up. Happened on multiple windows of my vehicle. Has been a common problem among these cars, caused me to fail inspection.
Air Bags · at 89,000 miles · reported Jul 13, 2021
The contact’s girlfriend owns a 2004 BMW 325XI. The contact received notification of NHTSA campaign number: 20V018000 (Air Bags). The contact’s girlfriend took the vehicle to the local dealer for the recall repair. After the vehicle was repaired and the vehicle was retrieved, the air bag warning light was illuminated. The driver took the vehicle back to the local dealer for the warning light. The mechanic inspected the vehicle and informed the contact that the battery cable needed to be replaced. The contact was concerned that the failure was related to the recall repair. The vehicle was…
Air Bags · at 100,000 miles · reported Jun 2, 2021
The contact owned a 2004 BMW 325XI. The contact stated while driving 45 mph, the vehicle was struck by another vehicle on the passenger’s side causing the passenger’s side mirror to detach from the vehicle. The contact loss control of the vehicle and crashed into the median. The vehicle rolled and then came to a complete stop. The contact stated that the air bags failed to deploy. Additionally, the dashboard collapsed and the rear-view mirror detached from the windshield. The vehicle was towed from the scene of the crash. The contact received injuries to the chest, ribs, neck, and breast…
Electrical System · reported Apr 4, 2019
Nhtsa does not recognize the recalls on my 2004 bmw 325xi 4dr sedan. There were 2 recalls that are related to air bags. The NHTSA campaign numbers are #15v318000 and #14v428000. I would like to receive official confirmation that these recalls are valid so I can get the manufacturer to fix this. Please see the supporting docs attached. Also, I have been having weird electrical issues happening to the point the car wont shut off at times, headlights go out after a day, turn signal goes out, car dies, stereo wont work etc. I was wondering if other recalls were placed on this car as well?
Air Bags · at 130,000 miles · reported Aug 19, 2017
My daughter got into an accident where the front fender and bumper hit the side section of another car going approx 20 MPH on a city street and the air bags never deployed. Luckily no one was hurt.

Other BMW 325xi years

Compare all BMW 325xi years · All BMW models

Frequently asked questions

Does the 2004 BMW 325xi have any recalls?

Yes — NHTSA lists 4 recalls for the 2004 BMW 325xi: 20V-018 (air bags), 14V-428 (air bags), 15V-318 (air bags), 11V-438 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 BMW 325xi?

Owners report air bags problems most often (30 reports), followed by exterior lighting (9). The typical mileage when problems were reported is about 75,480 miles.

Are BMW recall repairs free?

Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.