2004 American Ironhorse Texas Chopper recalls and problems

The 2004 American Ironhorse Texas Chopper has 2 safety recalls and 6 owner complaints filed with NHTSA. Recall repairs are free at any American Ironhorse dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2004 American Ironhorse Texas Chopper vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 American Ironhorse Texas Chopper recalls

Recall 04V-395: Electrical System

Reported Aug 10, 2004 · 2,170 vehicles affected · AMERICAN IRONHORSE MOTORCYCLE COMPANY

Problem: On certain motorcycles, the battery (Ytx24hl) could fail during operation.

Risk: The battery failure causes the motorcycle engine to stop suddenly, which could result in a crash.

Fix: Dealers will replace these batteries. The recall began september 1, 2004. Owners should contact american ironhorse at 1-817-665-2074.

Recall 03V-521: Service Brakes, Hydraulic

Reported Dec 11, 2003 · 2,395 vehicles affected · AMERICAN IRONHORSE MOTORCYCLE COMPANY

Problem: On certain motorcycles equipped with optional brake rotor-carriers,the rotor-carriers can crack while in service and possibly break.

Risk: This can cause a partial loss of the brake system or the potential for rotor-carrier detachment, which could result in a crash.

Fix: Dealers will replace the rotor-carrier assembly. Owner notification began january 26, 2004. Owners should contact american ironhorse at 1-817-665-2045.

2004 American Ironhorse Texas Chopper problems reported by owners

Problem area	Reports
Electrical System	2
Service Brakes, Hydraulic	1
Equipment	1
Exterior Lighting	1
Vehicle Speed Control	1

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 1
Electrical System › 12v/24v/48v Battery — 1
Exterior Lighting › Headlights › High/Low Beam Dimmer Switch — 1
Electrical System › Instrument Cluster/Panel — 1

Typical mileage at the time of the problem: 2,700 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 American Ironhorse Texas Chopper complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 2,700 miles · reported Aug 8, 2007

Greetings, my speedo/tach all-in-one unit on my 2004 american ironhorse texas chopper motorcycle has failed two separate times over the last year for unknown mechanical/electrical problems. In oct. 2007, I had to replace the my original unit through aih for a new speedo/tach head unit for approx. $900.00. On my second ride of this season, my "new" unit completely failed again resulting in the professional recommendation through aih of another new unit again. I have had several friends and aih professionals express their opinion on aih's r&d pitfalls with this old speedo/tach setup/system!…

Vehicle Speed Control · at 4,000 miles · reported Feb 22, 2006

Dt*: the contact owns a 2004 ironhorse texas chopper motorcycle and discovered the speedometer stopped working without warning. The motorcycle was seen by the dealer and the speedometer was replaced. After the motorcycle was washed, the speedometer stopped working. The dealer again replaced the speedometer. Afterwards, the motorcycle was washed and the speedometer stopped working. The motorcycle was seen by the dealer for another replacement of the speedometer. The dealer was unable to determine if water was the cause of the failure, but was aware of a new design effort by the manufacturer.

Exterior Lighting · at 5 miles · reported Aug 2, 2005

I have attempted to have the following condition fixed at my dealership, but the new switch they put in had the same problem. Below is a copy of the correspondence I sent to the mfg. I have a concern about the hi beam lamp switch on my 04 tx chopper. The 2005 aih's do not have this problem and I assumed it has been fixed, and my harley davidson did not operate like this. I AM becoming frustrated and this is my last attempt to rectify before contacting the DOT. I work in the automotive industry and feel this issue has potential safety and legal implications. My old dealership was american cycle…

Equipment · reported Mar 29, 2005

Ref: my 2004 american ironhorse texas chopper w/ 111 s&s engine I AM writing you to inform you of a presistent problem that I AM experiencing with my "high dollar" factory produced motorcycle. The bike is constantly stalling at low RPM's and at prolonged red light signals. The bike will cut off with no anticipated sign, but will start right back up once the start button is pushed. This will happen several times during a 200-300 mile ride! I have to "flutter" the throttle to keep it from stalling and from it shutting off on me. I believe that this is a nationwide problem with this year, make…

Electrical System · at 900 miles · reported Apr 9, 2004

New motorcycle has 9 month old battery that failed, causing vehicle to stop running without warning, vehicle has no warning light or guage to indicate failed battery factory will not respond to complaint. Vehicle was sold without warranty information or owners manual being available at the time.

Other American Ironhorse Texas Chopper years

200520042003 2002

Compare all American Ironhorse Texas Chopper years · All American Ironhorse models

Frequently asked questions

Does the 2004 American Ironhorse Texas Chopper have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 American Ironhorse Texas Chopper: 04V-395 (electrical system), 03V-521 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 American Ironhorse Texas Chopper?

Owners report electrical system problems most often (2 reports), followed by service brakes, hydraulic (1). The typical mileage when problems were reported is about 2,700 miles.

Are American Ironhorse recall repairs free?

Yes. Safety recall repairs are free at authorized American Ironhorse dealers, whether you are the first owner or bought the car used.