Recall 25V-630: 2022–2026 Chevrolet 6500XD, 2023–2026 Chevrolet 7500XD and 2 more
Isuzu Motors Limited recall for fuel system, other, reported to NHTSA on Sep 19, 2025, covering about 11,385 vehicles.
The problem
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, Isuzu FTR, Chevrolet 6500XD, and 2023-2026 Chevrolet 7500XD vehicles. The fuel heater may overheat, melting the casing and allowing fuel to leak into the electrical connector.
The risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
The fix
Dealers will inspect and replace the fuel heater and electrical connectors as necessary, free of charge. Owner notification letters were mailed November 7, 2025. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2504.
Recall details
| Manufacturer | Isuzu Motors Limited |
|---|---|
| Component | Fuel System, Other › Fuel Filter |
| Recall started by | the manufacturer |
| NHTSA campaign number | 25V630000 |
Vehicles in this recall
| Vehicle | Model years | |
|---|---|---|
| Chevrolet 6500XD | 2022, 2023, 2024, 2025, 2026 | All years |
| Chevrolet 7500XD | 2023, 2024, 2025, 2026 | All years |
| Isuzu FTR | 2022, 2023, 2024, 2025, 2026 | All years |
| Isuzu FVR | 2022, 2023, 2024, 2025, 2026 | All years |
Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.
Frequently asked questions
What is recall 25V-630?
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, Isuzu FTR, Chevrolet 6500XD, and 2023-2026 Chevrolet 7500XD vehicles. The fuel heater may overheat, melting the casing and allowing fuel to leak into the electrical connector.
How is recall 25V-630 fixed?
Dealers will inspect and replace the fuel heater and electrical connectors as necessary, free of charge. Owner notification letters were mailed November 7, 2025. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2504.
Is the recall repair free?
Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.