Recall 25V-457: 2025 MCI D4520, 2025 MCI D45CRT and 3 more

Motor Coach Industries recall for equipment, reported to NHTSA on Jul 8, 2025, covering about 321 vehicles.

NHTSA number
25V-457
Report date
Jul 8, 2025
Vehicles affected
321
Owners notified
Aug 6, 2025

The problem

Motor Coach Industries (MCI) is recalling certain 2025 D4520, D45CRTLE, D45CRT, J3500, and 2025-2026 J4500 buses. The emergency exit label may be placed in the incorrect location. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."

The risk

Incorrectly located labels may prevent or delay the use of the emergency exit, increasing the risk of injury.

The fix

MCI will install or mail labels as necessary, free of charge. Owner notification letters were mailed August 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Recall details

ManufacturerMotor Coach Industries
ComponentEquipment › Other › Labels
Recall started bythe manufacturer
NHTSA campaign number25V457000

Vehicles in this recall

VehicleModel years
MCI D45202025All years
MCI D45CRT2025All years
MCI D45CRTLE2025All years
MCI J35002025All years
MCI J45002025, 2026All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 25V-457?

Motor Coach Industries (MCI) is recalling certain 2025 D4520, D45CRTLE, D45CRT, J3500, and 2025-2026 J4500 buses. The emergency exit label may be placed in the incorrect location. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."

How is recall 25V-457 fixed?

MCI will install or mail labels as necessary, free of charge. Owner notification letters were mailed August 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.