Recall 24V-588: 2018 BMW 540d

BMW of North America, LLC recall for engine and engine cooling, reported to NHTSA on Aug 8, 2024, covering about 15 vehicles.

NHTSA number
24V-588
Report date
Aug 8, 2024
Vehicles affected
15
Owners notified
Oct 7, 2024

The problem

BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

The risk

An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.

The fix

Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Recall details

ManufacturerBMW of North America, LLC
ComponentEngine and Engine Cooling › Exhaust System › Emission Control › Gas Recirculation Valve (Egr Valve)
Recall started bythe manufacturer
NHTSA campaign number24V588000

Vehicles in this recall

VehicleModel years
BMW 540d2018All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 24V-588?

BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

How is recall 24V-588 fixed?

Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.